DETERMINING SHORT TO POWER SUPPLY LOCATION (CAN-BUS No.1) [R.H.D.]


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Caution
•  Perform the following malfunction diagnosis only when it is diagnosed with a short to power supply by CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW. (See CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW [R.H.D.].)
Warning
<<High voltage>>
•  Always observe the following thoroughly to ensure safety when inspecting or removing/installing parts in the motor compartment. Otherwise, the high voltage circuit may operate on the vehicle regardless of whether or not the main power is switched OFF or ON (READY off or on). If this occurs, it could cause electrical shock and result in serious injury or, in the worst case, death.
―  Do not select high voltage battery cooling on center display after EV system stops
―  Do not open/close doors frequently with main power switched OFF
―  Do not perform normal charging or quick charging
―  Switch to connected vehicle maintenance mode (MyMazda App connected vehicle)
―  Cancel climate control timer
―  Operate center display and turn off battery heater operation
Warning
•  The cooling fan may suddenly start operating regardless of the main power switch position. Keep hands and tools away from the cooling fan even if the cooling fan is not operating to prevent injury, or damage to the cooling fan. When servicing the cooling fan or parts near the cooling fan, ensure the following.
―  Do not perform normal charging or quick charging
―  Do not select high voltage battery cooling on center display after EV system stops
―  Do not open/close doors frequently with main power switched OFF
―  Switch to connected vehicle maintenance mode (MyMazda App connected vehicle)
―  Cancel climate control timer
―  Operate center display and turn off battery heater operation

System Wiring Diagram

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Determination Procedure

Caution
•  When disconnecting the connector, verify that there is no looseness, damage, deformation, corrosion, or poor connection of the connector terminals.
•  When inspecting the connector, touch it with a paper clip or similar thin pin without directly inserting a tester probe into the terminal.
•  Disconnect the negative lead-acid battery terminal before performing any work that requires handling of connectors.

Step

Inspection

Action

1
INSPECT CAN LINE BETWEEN BODY CONTROL MODULE (BCM) AND CONNECTOR C-39 FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the connector C-39.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to Step 3.
No
Go to the next step.
2
INSPECT BODY CONTROL MODULE (BCM) FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the connector 3 which has body control module (BCM) terminals 3X and 3W.
•  Connect the connector C-39.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W (wiring harness side).
•  Is the voltage between 1.5—3.5 V?
Yes
Replace the body control module (BCM) because there is a short to the power supply in the body control module (BCM).
No
Repair or replace the wiring harness between the connector C-39 and body control module (BCM) because the wiring harness is shorted to the power supply.
3
INSPECT CAN LINE BETWEEN EPS CONTROL MODULE AND CONNECTOR C-39 FOR SHORT TO POWER SUPPLY
•  Measure the voltage at EPS control module terminals 2C and 2A.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to Step 5.
No
Go to the next step.
4
INSPECT EPS CONTROL MODULE FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the EPS control module connector.
•  Connect the connector C-39.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Replace the EPS control module because there is a short to the power supply in the EPS control module.
No
Repair or replace the wiring harness between the EPS control module and connector C-39 because the wiring harness is shorted to the power supply.
5
INSPECT CAN LINE BETWEEN SELECTOR LEVER AND CONNECTOR C-39 FOR SHORT TO POWER SUPPLY
•  Measure the voltage at selector lever terminals D and B.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to Step 7.
No
Go to the next step.
6
INSPECT SELECTOR LEVER FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the selector lever connector.
•  Connect the connector C-39.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Replace the selector lever because there is a short to the power supply in the selector lever.
No
Repair or replace the wiring harness between the selector lever and connector C-39 because the wiring harness is shorted to the power supply.
7
INSPECT CAN LINE BETWEEN CONNECTOR C-39 AND CONNECTOR C-38 FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the connector C-38.
•  Connect the connector C-39.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to the next step.
No
Repair or replace the wiring harness between the connector C-38 and connector C-39 because the wiring harness is shorted to the power supply.
8
INSPECT CAN LINE BETWEEN AUTO LEVELING CONTROL MODULE / ADAPTIVE LED HEADLIGHTS CONTROL MODULE AND CONNECTOR C-38 FOR SHORT TO POWER SUPPLY
•  Measure the voltage at auto leveling control module / adaptive LED headlights control module terminals E and H.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to Step 10.
No
Go to the next step.
9
INSPECT AUTO LEVELING CONTROL MODULE / ADAPTIVE LED HEADLIGHTS CONTROL MODULE FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the auto leveling control module / adaptive LED headlights control module connector.
•  Connect the connector C-38.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Replace the auto leveling control module / adaptive LED headlights control module because there is a short to the power supply in the auto leveling control module / adaptive LED headlights control module.
No
Repair or replace the wiring harness between the auto leveling control module / adaptive LED headlights control module and connector C-38 because the wiring harness is shorted to the power supply.
10
INSPECT CAN LINE BETWEEN CONNECTOR C-13 AND CONNECTOR C-38 FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the connector C-13.
•  Connect the connector C-38.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to the next step.
No
Repair or replace the wiring harness between the connector C-38 and connector C-13 because the wiring harness is shorted to the power supply.
11
INSPECT CAN LINE BETWEEN CONNECTOR C-21 AND CONNECTOR C-13 FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Connect the connector C-13.
•  Disconnect the connector C-21.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to the next step.
No
Repair or replace the wiring harness between the connector C-21 and connector C-13 because the wiring harness is shorted to the power supply.
12
INSPECT CAN LINE BETWEEN CONNECTOR C-21 AND CONNECTORS C-71, C-72 FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the connectors C-71, C-72.
•  Connect the connector C-21.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to the next step.
No
Repair or replace the wiring harness between connector C-21 and connectors C-71, C-72 because the wiring harness is shorted to the power supply.
13
INSPECT CAN LINE BETWEEN CONNECTORS C-71, C-72 AND PCM FOR SHORT TO POWER SUPPLY
•  Measure the voltage at PCM terminals AK and AL.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to the next step.
No
Go to Step 15.
14
INSPECT SAS CONTROL MODULE FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the SAS control module connector.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Inspect for continuity between SAS control module terminals 3A and 3D (wiring harness side).
•  Is the voltage 0 V?
Yes
Replace the SAS control module connector because there is a short to the power supply in the SAS control module connector.
No
Repair or replace the wiring harness between the SAS control module and connectors C-71, C-72 because the wiring harness is shorted to the power supply.
15
INSPECT CAN LINE BETWEEN CONNECTOR C-21 AND CONNECTORS C-71, C-72 FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Connect the connectors C-71, C-72.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to the next step.
No
Repair or replace the wiring harness between connector C-21 and connectors C-71, C-72 because the wiring harness is shorted to the power supply.
16
INSPECT CAN LINE BETWEEN CONNECTOR C-07 AND CONNECTOR C-21 FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the connector C-07.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to the next step.
No
Repair or replace the wiring harness between the connector C-07 and connector C-21 because the wiring harness is shorted to the power supply.
17
INSPECT CAN LINE BETWEEN CONNECTOR C-07 AND CONNECTOR C-34 FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the connector C-34.
•  Connect the connector C-07.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at electronically controlled brake unit terminals 1AM and 1AO.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to the next step.
No
Repair or replace the wiring harness between the connector C-07 and connector C-34 because the wiring harness is shorted to the power supply.
18
INSPECT ELECTRONICALLY CONTROLLED BRAKE UNIT FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the electronically controlled brake unit connector.
•  Connect the connector C-34.
•  Connect the connector C-07.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Replace the electronically controlled brake unit because there is a short to the power supply in the electronically controlled brake unit.
No
Repair or replace the wiring harness between the electronically controlled brake unit and connector C-07, connector C-34 because the wiring harness is shorted to the power supply.
19
INSPECT CAN LINE BETWEEN CONNECTOR PARKING LOCK ACTUATOR AND CONNECTOR C-34 / CONNECTOR C-09 FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the connector C-09.
•  Connect the connector C-34.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to the next step.
No
Go to Step 22.
20
INSPECT CAN LINE BETWEEN CONNECTOR C-09 AND CONNECTOR C-34 / CONNECTOR C-02 FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the connector C-02.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Go to the next step.
No
Repair or replace the wiring harness between the connector C-09 and connector C-34 and connector C-02 because the wiring harness is shorted to the power supply.
21
INSPECT PARKING LOCK ACTUATOR FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the parking lock actuator connector.
•  Connect the connector C-02.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Replace the parking lock actuator because there is a short to the power supply in the parking lock actuator.
No
Repair or replace the wiring harness between the parking lock actuator and connector C-02 because the wiring harness is shorted to the power supply.
22
INSPECT PCM FOR SHORT TO POWER SUPPLY
•  Switch the main power OFF.
•  Disconnect the negative lead-acid battery terminal.
•  Disconnect the PCM connector.
•  Connect the connector C-09.
•  Connect the negative lead-acid battery terminal.
•  Switch the main power ON (READY off).
•  Measure the voltage at body control module (BCM) terminals 3X and 3W.
•  Is the voltage between 1.5—3.5 V?
Yes
Replace the PCM because there is a short to the power supply in the PCM.
No
Repair or replace the wiring harness between the PCM and connector C-09 because the wiring harness is shorted to the power supply.