OIL COOLER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)]

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Warning

•  Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the engine oil have cooled.

•  A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall, causing death or serious injury. Never work around or under a lifted vehicle if it is not securely supported on safety stands.

•  Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your skin by washing with soap and water immediately after working with engine oil.

1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

2.  Disconnect the negative battery cable.

3.  Remove the aerodynamic under cover No.2. (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.)

4.  Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [MZ-CD 1.6 (Y6)].)

5.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6) (EURO4 emission level)].) (See ENGINE COVER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6) (EURO5 emission level)].)

6.  Remove the air cleaner and air hose component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

7.  Remove the catalytic converter. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

8.  Remove in the order indicated in the table.

9.  Install in the reverse order of the removal.

10.  Refill the engine coolant. (See ENGINE COOLANT REPLACEMENT [MZ-CD 1.6 (Y6)].)

11.  Start the engine and confirm that there is no oil leakage.

•  If there is oil leakage, repair or replace the applicable part.

12.  Inspect the oil level. (See ENGINE OIL LEVEL INSPECTION [MZ-CD 1.6 (Y6)].)

13.  Inspect for engine coolant leakage. (See ENGINE COOLANT LEAKAGE INSPECTION [MZ-CD 1.6 (Y6)].)

EURO4 emission level

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1	Oil cooler
2	Oil hose
3	O-ring

EURO5 emission level

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1	Oil cooler
2	Oil hose
3	O-ring
4	Wastegate valve actuator control solenoid valve