PCM REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop]
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Operation After Replacing PCM
STEP |
ACTION |
NOTE |
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1
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Replace the PCM.
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—
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2
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Perform the PCM configuration using the M-MDS.
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—
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3
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Close the bonnet.
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• Because the sub battery recharge is not available while the bonnet is open, the procedure is not completed.
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4
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Warm up the engine. (No electrical load)
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—
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5
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Switch the ignition off.
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—
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6
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Long-press the i-stop OFF switch for 3 s within 5 s after switching the ignition ON.
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—
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7
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Start the engine.
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—
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8
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Press the i-stop OFF switch.
Verify that the i-stop indicator light (green) flashes.
• If it does not flash, go back to Step 6.
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—
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9
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Maintain the idle status (no electrical load) until the i-stop indicator light (green) turns off.
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• For operating i-stop, learning is required for the following two items:
Initial learning/recharging for battery charge condition
ISC learning
• If the above two operations are successfully completed, the i-stop indicator light (green) turns off.
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10
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Verify that the engine stops via the i-stop control and then restarts.
• If it cannot be verified, inspect the i-stop system-related units for DTCs.
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11
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Switch the ignition off, and start the engine.
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• The display function for the i-stop indicator light (green) is reset.
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Without Set Bolt
1. Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)
3. Remove the front side trim (passenger-side). (See FRONT SIDE TRIM REMOVAL/INSTALLATION.)
4. Remove the front scuff plate (passenger-side). (See FRONT SCUFF PLATE REMOVAL/INSTALLATION.)
5. Remove the side wall (passenger-side). (See SIDE WALL REMOVAL/INSTALLATION.)
6. Partially peek back the floor covering.
7. Remove in the order indicated in the table.
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1
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PCM cover
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2
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PCM connector (See PCM Connector Connection Note.)
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3
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PCM (See Operation After Replacing PCM.)
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8. Install in the reverse order of removal.
9. When replacing the PCM, perform the following:
With Set Bolt
1. Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)
3. Remove the front side trim (passenger-side). (See FRONT SIDE TRIM REMOVAL/INSTALLATION.)
4. Remove the front scuff plate (passenger-side). (See FRONT SCUFF PLATE REMOVAL/INSTALLATION.)
5. Remove the side wall (passenger-side). (See SIDE WALL REMOVAL/INSTALLATION.)
6. Partially peek back the floor covering.
7. Remove in the order indicated in the table.
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1
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Set bolt
(See Set Bolt Removal Note.)
(See Set Bolt Installation Note.)
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2
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PCM cover
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3
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PCM bracket No.1
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4
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PCM connector (See PCM Connector Connection Note.)
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5
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PCM (See Operation After Replacing PCM.)
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8. Install in the reverse order of removal.
9. When replacing the PCM, perform the following:
Set Bolt Removal Note
1. Using a chisel and a hammer, cut a groove on the head of the set bolt so that a screwdriver can be inserted.
2. Loose the set bolt using an impact screwdriver or pliers.
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Set Bolt Installation Note
1. Install a new set bolt and tighten it until the neck of the bolt is cut.
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PCM Connector Connection Note
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1. Verify that the PCM connector lever is tilted towards the wiring harness side as shown in the figure.
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2. Insert the PCM connector straight until it contacts the PCM and verify that the lever reverts upward naturally.
3. Push the lever until a click is heard.
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