OIL COOLER REMOVAL/INSTALLATION [FS5A-EL]

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1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

2.  Disconnect the negative battery cable.

3.  Remove the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)

4.  Remove the aerodynamic under cover No.2. (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.)

5.  Drain the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FS5A-EL].)

6.  Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [MZR 2.0, MZR 2.5].)

7.  Remove in the order indicated in the table.

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1	Water hose (connected to the outlet)
2	Water hose (connected to the thermostat)
3	Oil hose (See Oil Hose Installation Note.)
4	Hose clamp (See Oil Hose Installation Note
5	Connector bolt
6	Packing
7	Water-cooled oil cooler

8.  Install in the reverse order of removal.

9.  Add the engine coolant. (See ENGINE COOLANT REPLACEMENT [MZR 2.0, MZR 2.5].)

10.  Add the ATF. (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FS5A-EL].)

11.  Perform the “Mechanical System Test”. (See MECHANICAL SYSTEM TEST [FS5A-EL].)

Oil Hose Installation Note

Note

•  If reusing the hose, install the new hose clamp exactly on the mark left by the previous hose clamp. Then apply force to the hose clamp in the direction of the arrow in order to fit the clamp in place.

1.  Align the marks, and slide the oil hose onto the oil pipe until it is fully seated as shown.

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2.  Install the hose clamp.

3.  Install the hose clamp onto the hose.

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4.  Verify that the hose clamp does not interfere with any other components.