NO. 5 BRAKE SYSTEM WARNING LIGHT ILLUMINATES [INSTRUMENT CLUSTER]
id0903d5807800
5 |
Brake system warning light illuminates |
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POSSIBLE CAUSE
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• ABS HU/CM malfunction
• DSC HU/CM malfunction
• Brake fluid level sensor malfunction
• Brake fluid level is low
• Parking brake switch malfunction
• BCM malfunction
• Instrument cluster malfunction
• Connector or pin malfunction
• Short circuit in wiring harness between CAN-L, CAN-H and GND
• Open circuit in CAN wiring harness (CAN-L, CAN-H)
• Open or short circuit in wiring harness between brake fluid level sensor and BCM.
• Open or short circuit in wiring harness between parking brake switch and BCM
• CAN wiring harness (CAN-L, CAN-H) short each other
• Malfunction in brake switch input to PCM (Vehicles with brake override system, without malfunction warning light)
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Diagnostic procedure
STEP |
INSPECTION |
ACTION |
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1
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• Start the engine.
• Release the parking brake.
• Does the brake system warning light turn off?
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Yes
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Troubleshooting completed.
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No
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Go to the next step.
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2
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• Does the brake fluid need replenishment?
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Yes
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Add brake fluid.
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No
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Vehicles with brake override system, without malfunction warning light
• Go to the next step.
Others
• Go to Step 4.
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3
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• Reactive the DTC of PCM using M-MDS.
• Is the DTC P0571:00 or P0703:00 (except MZR-CD 2.2) detected?
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Yes
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Go to the applicable DTC troubleshooting procedure.
(See DTC P0571:00 [MZR 2.0 DISI].)
(See DTC P0703:00 [MZR 2.0 DISI].)
(See DTC P0571:00 [MZR-CD 2.2].)
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No
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Go to the next step.
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4
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• Inspect the DTC for the instrument cluster ON-BOARD DIAGNOSTIC SYSTEM.
• Have DTCs U0415:68 or U0415:92 been recorded in memory?
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Yes
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Inspect the DTC for the instrument cluster.
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No
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Go to the next step.
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5
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• Inspect the DTC for the instrument cluster ON-BOARD DIAGNOSTIC SYSTEM.
• Have DTCs U0140:00 been recorded in memory?
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Yes
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Inspect the DTC for the instrument cluster.
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No
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Go to the next step.
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6
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• Inspect the followings:
• Is there any malfunction?
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Yes
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Repair or replace malfunctioning part.
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No
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Go to the next step.
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7
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• Disconnect the negative battery cable.
• Measure the resistance between the DLC-2 terminals F and E.
• Is the resistance below 60 ohms?
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Yes
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Go to the next step.
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No
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Go to Step 9.
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8
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• Disconnect the negative battery cable.
• Inspect the DLC-2 terminals F and E for short to power supply or GND.
• Is there any malfunction?
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Yes
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Inspect the wiring harness and CAN system-related module.
Repair or replace the malfunctioning part.
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No
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Replace the instrument cluster.
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9
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• Switch the ignition to off.
• Inspect the instrument cluster connector terminals for poor connection (such as damaged/pulled-out pins, and corrosion).
• Are the terminals normal?
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Yes
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Go to the next step.
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No
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Repair or replace the terminal.
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10
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• Disconnect the negative battery cable.
• Measure the resistance between the instrument cluster connector terminals 2X and 2W.
• Is the resistance 114—126 ohms?
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Yes
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Inspect the wiring harness and CAN system-related module.
Repair or replace the malfunctioning part.
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No
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Replace the instrument cluster.
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