MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION [D66M-R, D66MX-R]

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Shift Lever Removal/Installation

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the following parts:

(1)  Side wall (See SIDE WALL REMOVAL/INSTALLATION.)
(2)  CD player (with CD player) (See CD PLAYER REMOVAL.) (See CD PLAYER INSTALLATION.)
(3)  DVD/CD player (with DVD/CD player) (See DVD/CD PLAYER REMOVAL.) (See DVD/CD PLAYER INSTALLATION.)
(4)  Remove the shift lever knob.
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(5)  Shift panel (See SHIFT PANEL REMOVAL/INSTALLATION.)
(6)  Front console box (See FRONT CONSOLE BOX REMOVAL/INSTALLATION.)
(7)  Rear console (See REAR CONSOLE REMOVAL/INSTALLATION.)

3.  Press the tabs on the control cables as shown in the figure and disconnect the control cables from the shift lever. (See Control cables (shift lever side) installation note.)

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Caution
•  When disconnecting the control cable from the shift lever, do not press the control cable tabs with excessive force. Otherwise, they may be damaged.

4.  Disconnect the control cable end (shift side) from the shift lever as shown in the figure. (See Control cables (shift lever side) installation note.)

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5.  Press down the safety lock in the direction shown in the figure.

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6.  Push out the lock piece in the direction shown in the figure.

7.  Disconnect the control cable end (select side) from the shift lever. (See Control cables (shift lever side) installation note.)

8.  Disconnect the connector from the shift lever as shown in the figure.

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9.  Remove the rear vent duct. (With rear vent) (See REAR VENT DUCT REMOVAL/INSTALLATION.)

10.  Remove the shift lever.

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11.  Install in the reverse order of removal.


Control cables (shift lever side) installation note

1.  Verify that the shift lever is in the neutral position.

2.  Connect the control cables to the shift lever.

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3.  Connect the control cable end (shift side) to the shift lever as shown in the figure.

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Note
•  Because the vehicle may have been moved during the servicing, verify that the shift lever is in neutral again.

4.  Verify that the shift lever and the manual transaxle are in the neutral position.

5.  Shift the shift lever to fourth gear.

6.  Press in the lock piece in the direction shown in the figure. (1 in Fig.)

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7.  Press up the safety lock in the direction shown in the figure. (2 in Fig.)


Control Cable Removal/Installation

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Perform the following procedure to remove the control cables (shift lever side).

(1)  Side wall (See SIDE WALL REMOVAL/INSTALLATION.)
(2)  CD player (with CD player) (See CD PLAYER REMOVAL.) (See CD PLAYER INSTALLATION.)
(3)  DVD/CD player (with DVD/CD player) (See DVD/CD PLAYER REMOVAL.) (See DVD/CD PLAYER INSTALLATION.)
(4)  Remove the shift lever knob.
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(5)  Shift panel (See SHIFT PANEL REMOVAL/INSTALLATION.)
(6)  Front console box (See FRONT CONSOLE BOX REMOVAL/INSTALLATION.)
(7)  Rear console (See REAR CONSOLE REMOVAL/INSTALLATION.)
(8)  Press the tabs on the control cables as shown in the figure and disconnect the control cables from the shift lever. (See Control cables (shift lever side) installation note.)
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Caution
•  When disconnecting the control cable from the shift lever, do not press the control cable tabs with excessive force. Otherwise, they may be damaged.
(9)  Disconnect the control cable end (shift side) from the shift lever as shown in the figure. (See Control cables (shift lever side) installation note.)
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(10)  Press down the safety lock in the direction shown in the figure.
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(11)  Push out the lock piece in the direction shown in the figure.
(12)  Disconnect the control cable end (select side) from the shift lever. (See Control cables (shift lever side) installation note.)

3.  Perform the following procedure to remove the control cables (transaxle side).

(1)  Remove the following parts as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
•  Air cleaner cover
•  Air cleaner element
•  Fresh-air duct
•  Air cleaner case
•  Air hose
•  Resonance chamber
(2)  Remove the battery and battery tray. (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)
(3)  Pull the lock pin in the direction of the arrow shown in the figure and release the control cable ends (manual transaxle side) lock.
Caution
•  Pull the lock pin within the range shown in the figure. If the lock pin is pulled excessively, it could deform and no longer function.
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(4)  Disconnec the control cable ends from the manual transaxle. (See Control cable ends (transaxle side) installation note.)
(5)  Press the clip tabs shown in the figure, and disconnect the control cables from the control cable bracket.
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4.  Remove the fastening nut for the control cables.

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5.  Remove the fastening nuts for the grommet.

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6.  Remove the control cable.

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7.  Install in the reverse order of removal.


Control cable ends (transaxle side) installation note

1.  Verify that the shift control module is in the neutral position.

Caution
•  Pull the lock pin within the range shown in the figure. If the lock pin is pulled excessively, it could deform and no longer function.
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2.  Install the lock pin to the groove of the control cable end.

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3.  Connect the control cable end to the manual transaxle.


Control cables (shift lever side) installation note

1.  Verify that the shift lever is in the neutral position.

2.  Connect the control cables to the shift lever.

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3.  Connect the control cable end (shift side) to the shift lever as shown in the figure.

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Note
•  Because the vehicle may have been moved during the servicing, verify that the shift lever is in neutral again.

4.  Verify that the shift lever and the manual transaxle are in the neutral position.

5.  Shift the shift lever to fourth gear.

6.  Press in the lock piece in the direction shown in the figure. (1 in Fig.)

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7.  Press up the safety lock in the direction shown in the figure. (2 in Fig.)