FUEL INJECTOR REMOVAL/INSTALLATION [13B-MSP]


id0114z2800600

1.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [13B-MSP].)

2.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [13B-MSP].)

3.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [13B-MSP].)

4.  Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [13B-MSP].)

5.  Remove the extension manifold (upper and lower). (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [13B-MSP].)

6.  Remove the oil filler pipe. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [13B-MSP].)

7.  Remove the metering oil pump (No.1, No.2). (See METERING OIL PUMP REMOVAL/INSTALLATION [13B-MSP].)

8.  Remove the metering oil pump bracket (No.1, No.2). (See Metering Oil Pump Bracket No.2 Installation Note.)

ar8uuw00002175

9.  Remove in the order indicated in the table.

10.  Install in the reverse order of removal.

11.  Perform the VDI operation inspection. (See ENGINE CONTROL SYSTEM OPERATION INSPECTION [13B-MSP].)

12.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [13B-MSP].)

ar8uuw00001429

1
Harness connector
2
Fuel hose
3
Fuel injector (FS, RS)
4
Fuel distributor (intake manifold side)
5
Fuel distributor (housing side)
6
Fuel injector (FP, RP)


Fuel Injector (FS, RS) Removal Note

1.  Lift up the fuel distributor (intake manifold side) slightly and remove the fuel injector (intake manifold side).


Fuel Distributor (Housing Side) Installation Note

Caution
•  If the fuel distributor and fuel distributor insulator are installed with foreign material adhering to the installation surfaces, cracking or splitting could occur, causing a malfunction such as whistling noise or abnormal acceleration. Always verify that there is no foreign material adhering to the installation surfaces and clean these areas if necessary before installing the fuel distributor and fuel distributor insulator.
ar8uuw00001430

Fuel Hose Installation Note

1.  Pass the fuel hose under the oil hose and install it as shown in the figure.

ar8uuw00002176


Harness Connector Installation Note

Caution
•  Improper connection of the wiring harness connectors for primary injectors may occur because the connectors on the front and rear rotor sides have the same shape. When connecting the wiring harnesses and injectors, verify the colored identification tape affixed on the wiring harness side and the injector positions, and then connect the wiring harness connectors to the proper injectors. If the colored tape has peeled off or was never affixed, verify injector connection according to the colors of the wires.

1.  Verify the colors of the identification tape on the wiring harness connectors and the injector connections according to the following table.

•  If there is no colored tape, identify injector connection according to the colors of the wires and connect the wiring harness connectors.

Identification tape color

–: Not applicable

Harness Connector

Identification tape color

FP
White
RP
Green
FS
RS


Metering Oil Pump Bracket No.2 Installation Note

1.  Tighten the metering oil pump bracket No.2 installation bolts in the order shown.

ar8uuw00002177

Tightening torque
18.6—25.5 N·m {1.9—2.6 kgf·m, 14—18 ft·lbf}