Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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System Specifications



Cylinder Head

Max. permissible distortion 0.1 mm
Reworking diesel cylinder heads is not permissible

Cylinder Head Bolts
Always replace cylinder head bolts





First pass 40 Nm
Second pass 60 Nm
Third pass 1/4 turn (90°)
Final pass 1/4 turn (90°)

Camshaft Bearing Cap Bolts





First pass: Tighten Caps 2 & 4 alternately & diagonally 8 Nm plus an additional 1/4 turn (90°)
Second pass: Install Caps 5, 1 & 3
Final pass: Tighten Caps 5, 1 & 3 8 Nm plus an additional 1/4 turn (90°)