Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Windshield Assembly Overview






Windshield Assembly Overview





1 Windshield

Removing and Installing => [ Windshield ] Windshield

2 Window adjuster

443 845 631 A

3 Plenum chamber cover

Must only be pulled out of binding profile by hand.

Removing and installing => [ Plenum Chamber Cover Assembly Overview ] Service and Repair

4 Binding profile

Is part of windshield.

5 Spacer

Is part of windshield.

6 PUR adhesive sealant

Bead cross section: width = 6.5 mm, height = 10 mm (including excess material on the window glass and window flange)

Minimum Curing Time => [ Minimum Curing Time ] Minimum Curing Time

7 Drip rail

Removing and installing => [ Drip Rail ] Drip Rail

8 Sealing lip

If sealing lip is damaged when cut out, a new windshield must be installed.