Operation CHARM: Car repair manuals for everyone.

Removal





2AR-FE ENGINE MECHANICAL: ENGINE UNIT: REMOVAL

1. REMOVE ENGINE HANGERS

(a) Remove the 2 bolts and 2 engine hangers.





Text in Illustration





2. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

(a) Remove the engine oil level dipstick.





(b) Remove the bolt and engine oil level dipstick guide.

(c) Remove the O-ring from the engine oil level dipstick guide.

3. REMOVE MANIFOLD STAY Removal

4. REMOVE NO. 2 MANIFOLD STAY Removal

5. REMOVE EGR INLET EXHAUST MANIFOLD PLATE (for PZEV) Removal

6. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR (except PZEV) Removal

7. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY Removal

8. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET

(a) Remove the 4 bolts and bracket.





9. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY Removal

10. REMOVE WATER BY-PASS HOSE

(a) Remove the No. 1 and No. 2 water by-pass hoses.





11. REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS) Removal

12. DISCONNECT NO. 2 VENTILATION HOSE Removal

13. REMOVE UNION TO CONNECTOR TUBE HOSE Removal

14. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY Removal

15. REMOVE INTAKE MANIFOLD Removal

16. REMOVE SENSOR WIRE

(a) Disconnect the knock control sensor connector.





(b) Remove the bolt and knock control sensor wire.

17. REMOVE KNOCK CONTROL SENSOR Removal

18. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY Removal

19. REMOVE ENGINE COOLANT TEMPERATURE SENSOR Removal

20. REMOVE IGNITION COIL ASSEMBLY Removal