CLUTCH DISC INSPECTION [J65M-R]

id0510008009a2

1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

2.  Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

3.  Remove the following parts:

(1)  Battery, battery tray (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
(2)  Air cleaner component (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
(3)  Inter cooler pipe bracket (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
(4)  Catalytic converter bracket (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
(5)  Front tires (See GENERAL PROCEDURES (SUSPENSION).)
(6)  Splash shield (See SPLASH SHIELD REMOVAL/INSTALLATION.)
(7)  Aerodynamic under cover No.2 (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.)

4.  Cut off the vacuum chamber installation bolt and set the vacuum chamber aside so that it does not interfere with the servicing.

am3zzw00005916

5.  Remove the starter. (See STARTER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

6.  Drain the transaxle oil into a suitable container. (See TRANSAXLE OIL REPLACEMENT [J65M-R].)

7.  Remove the manual transaxle. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [J65M-R].)

8.  Remove the clutch cover. (See CLUTCH UNIT REMOVAL/INSTALLATION [J65M-R].)

9.  Remove the clutch disk. (See CLUTCH UNIT REMOVAL/INSTALLATION [J65M-R].)

10.  Using vernier calipers, measure the thickness of the lining at a rivet head on both sides.

am3zzw00006223

•  If it less than the minimum specification, replace the clutch disc. (See CLUTCH UNIT REMOVAL/INSTALLATION [J65M-R].)
Minimum clutch disc thickness
0.3 mm {0.01 in}

11.  Measure the clutch disc runout using a dial gauge.

am6uuw00001269

•  If it exceeds the maximum specification, replace the clutch disc. (See CLUTCH UNIT REMOVAL/INSTALLATION [J65M-R].)
Maximum clutch disc runout
0.7 mm {0.03 in}

12.  Install in the reverse order of removal.

13.  Add the specified amount of specified transaxle oil. (See TRANSAXLE OIL REPLACEMENT [J65M-R].)

14.  Perform the clutch fluid line air bleeding. (See CLUTCH FLUID AIR BLEEDING/REPLACEMENT.)

Note
•  If the transaxle is overhauled and installed to the vehicle, perform the "INSPECTION AFTER TRANSAXLE INSTALLATION" and verify that there is no abnormality. (See INSPECTION AFTER TRANSAXLE INSTALLATION [J65M-R].)