CLUTCH RELEASE COLLAR INSPECTION [J65M-R]


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Caution
•  Do not clean the clutch release collar with cleaning fluids or a steam cleaner because it is filled with grease.

1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

2.  Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

3.  Remove the following parts:

(1)  Battery, battery tray (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
(2)  Air cleaner component (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
(3)  Inter cooler pipe bracket (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
(4)  Catalytic converter bracket (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
(5)  Front tires (See GENERAL PROCEDURES (SUSPENSION).)
(6)  Splash shield (See SPLASH SHIELD REMOVAL/INSTALLATION.)
(7)  Aerodynamic under cover No.2 (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.)

4.  Cut off the vacuum chamber installation bolt and set the vacuum chamber aside so that it does not interfere with the servicing.

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5.  Remove the starter. (See STARTER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

6.  Drain the transaxle oil into a suitable container. (See TRANSAXLE OIL REPLACEMENT [J65M-R].)

7.  Remove the manual transaxle. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [J65M-R].)

8.  Turn the collar while applying force in the axial direction, and inspect for sticking, excessive resistance, and an abnormal noise.

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•  If there is any malfunction, replace the clutch release collar. (See CLUTCH UNIT REMOVAL/INSTALLATION [J65M-R].)

9.  Install in the reverse order of removal.

10.  Add the specified amount of specified transaxle oil. (See TRANSAXLE OIL REPLACEMENT [J65M-R].)

11.  Perform the clutch fluid line air bleeding. (See CLUTCH FLUID AIR BLEEDING/REPLACEMENT.)

Note
•  If the transaxle is overhauled and installed to the vehicle, perform the "INSPECTION AFTER TRANSAXLE INSTALLATION" and verify that there is no abnormality. (See INSPECTION AFTER TRANSAXLE INSTALLATION [J65M-R].)