POWER BRAKE UNIT REMOVAL/INSTALLATION (L.H.D.) [MZR 1.6, MZR 2.0, MZR 2.0 DISI i-stop, MZ-CD 1.6, MZR-CD 2.2]
id0411008037r3
1. Remove the battery and battery tray. (except MZR 2.0 DISI i-stop) (See BATTERY REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].) (See BATTERY REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].) (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6].) (See BATTERY REMOVAL/INSTALLATION [MZR-CD 2.2].)
2. Remove the main battery, sub battery and battery tray. (MZR 2.0 DISI i-stop) (See BATTERY REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)
3. For MZR 1.6 vehicles, remove the following parts:
4. Remove the master cylinder. (See MASTER CYLINDER REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6, MZR 2.0, MZR 2.5, MZ-CD 1.6, MZR-CD 2.2].) (See MASTER CYLINDER REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop, SKYACTIV-G 2.0].)
5. For MZR-CD 2.2 vehicles, perform the following procedure:
am3zzw00005746
|
6. Disconnect the brake pipes from the brake pipe joint.
am3uuw00001804
|
7. Loosen the brake pipe flare nuts shown in the figure.
am3zzw00010317
|
8. For MZR 1.6 vehicles, remove the brake pipes shown in the figure from the vehicle.
am3zzw00005744
|
9. Move the brake pipes as shown in the figure. (except MZR 1.6)
am3zzw00005745
|
10. Remove the dashboard under cover. (If equipped) (See DASHBOARD UNDER COVER REMOVAL/INSTALLATION.)
11. Disconnect the steering shaft from the steering gear and linkage. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION [WITHOUT ADVANCED KEYLESS ENTRY AND PUSH BUTTON START SYSTEM].) (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION [WITH ADVANCED KEYLESS ENTRY AND PUSH BUTTON START SYSTEM].)
12. Remove in the order indicated in the table.
13. Remove the brake switch. (See BRAKE PEDAL REMOVAL/INSTALLATION [L.H.D.].)
14. Install in the reverse order of removal.
15. After installation, inspect the brake pedal. (See BRAKE PEDAL INSPECTION.)
am3zzw00008655
|
1
|
Vacuum hose
(See Vacuum Hose Removal Note.)
|
2
|
Joint pin
|
3
|
Nut
|
4
|
Power brake unit
|
5
|
Gasket
|
6
|
Power brake unit vacuum sensor
|
Vacuum Hose Removal Note
1. Remove the vacuum hose from the vacuum hose clip.
am3zzw00010318
|
2. Disconnect the vacuum hose connector from the power brake unit while pressing the tabs of the vacuum hose connector.
am3uuw00001799
|
Vacuum Hose Installation Note
1. Insert the vacuum hose connector to the power brake unit.
2. Verify that the vacuum hose is inserted so that the connector contacts the power brake unit flange.
am3uuw00001800
|
3. Install the vacuum hose to the vacuum hose clip.
am3zzw00010318
|