Diagnostic procedure
STEP
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INSPECTION
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ACTION
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1
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VERIFY FREEZE FRAME DATA HAS BEEN RECORDED
• Has FREEZE FRAME DATA been recorded?
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Yes
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Go to the next step.
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No
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Record the FREEZE FRAME DATA on the repair order, then go to the next step.
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2
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VERIFY RELATED REPAIR INFORMATION AVAILABILITY
• Verify related service repair information availability.
• Is any related repair information available?
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Yes
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Perform repair or diagnosis according to the available repair information.
• If the vehicle is not repaired, go to the next step.
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No
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Go to the next step.
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3
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VERIFY RELATED PENDING CODE OR STORED DTC
• Turn the ignition switch off, then to the ON position (Engine off).
• Verify the related PENDING CODE or stored DTCs.
• Are other DTCs present?
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Yes
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Go to the appropriate DTC inspection.
(See DTC TABLE [ZY, Z6].)
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No
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Go to the next step.
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4
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VERIFY CURRENT INPUT SIGNAL STATUS (IGNITION SWITCH TO ON/IDLE)
• Access the BOO, ECT, IAT, MAF, RPM, TP, and VSS PIDs using the WDS or equivalent.
(See PCM INSPECTION [ZY, Z6].)
• Is there any signal that is far out of specification when ignition switch is the ON position and engine runs at idle?
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Yes
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Inspect suspected circuit and/or part according to inspection results.
(See PCM INSPECTION [ZY, Z6].)
Then go to Step 22.
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No
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Go to the next step.
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5
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VERIFY CURRENT INPUT SIGNAL STATUS UNDER TROUBLE CONDITION
• Inspect same PIDs as in Step 4 while simulating FREEZE FRAME DATA condition.
• Is there any signal which causes drastic changes?
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Yes
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Inspect suspected circuit and/or part according to inspection results.
(See PCM INSPECTION [ZY, Z6].)
Then go to Step 22.
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No
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Go to the next step.
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6
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INSPECT CMP SENSOR
• Inspect the CMP sensor.
• Is the CMP sensor normal?
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Yes
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Go to the next step.
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No
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Inspect installation condition and damages on the timing belt and gears, repair the malfunctioning part.
• If it is normal, replace the CMP sensor.
Then go to Step 22.
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7
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VERIFY CKP SENSOR INSTALLATION CONDITION
• Inspect for the CKP sensor looseness.
• Is the CKP sensor loosen?
|
Yes
|
Retighten the CKP sensor, then go to Step 22.
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No
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Go to the next step.
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8
|
INSPECT IGNITION COIL HARNESS
• Inspect the ignition coil related wiring harness condition (intermittent open or short circuit) for all cylinders.
• Are wiring harness conditions normal?
|
Yes
|
Go to the next step.
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No
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Repair suspected wiring harnesses, then go to Step 22.
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9
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INSPECT IGNITION SYSTEM OPERATION
• Perform the spark test.
(See Spark Test.)
• Is strong blue spark visible at each cylinder?
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Yes
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Go to the next step.
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No
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Repair or replace malfunctioning part according to spark test result. Then go to Step 22.
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10
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INSPECT POWER SUPPLY TERMINAL AT IGNITION COIL CONNECTOR
• Disconnect the ignition coil connector.
• Turn the ignition switch to the ON position (Engine off).
• Measure the voltage between ignition coil terminal A (harness-side) and body ground.
• Is the voltage B+?
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Yes
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Go to the next step.
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No
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Inspect for open circuit in wiring harness between ignition coil terminal A and PCM terminal 2A. Repair or replace wiring harness, then go to Step 22.
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11
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INSPECT IGNITION COIL RESISTANCE
• Inspect the ignition coil resistance.
• Is coil resistance normal?
|
Yes
|
Go to step 22.
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No
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Replace the ignition coil, then go to Step 22.
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12
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INSPECT MAF PID
• Start the engine.
• Access the MAF PID using the WDS or equivalent.
• Verify that the MAF PID changes quickly according to race the engine RPM.
• Is the MAF PID response normal?
|
Yes
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Go to the next step.
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No
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Replace the MAF/IAT sensor, then go to Step 22.
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13
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INSPECT EXCESSIVE AIR SUCTION IN INTAKE AIR SYSTEM
• Inspect for air leakage at following:
• Is there any malfunction?
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Yes
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Repair or replace suspected part, then go to Step 22.
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No
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Go to the next step.
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14
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INSPECT FUEL LINE PRESSURE
• Inspect the fuel line pressure.
• Is the fuel line pressure normal?
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Yes
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Go to step 16.
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No
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If the fuel line pressure is too low, go to the next step.
If the fuel line pressure is excess high, replace the fuel pump unit,
then go to Step 22.
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15
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INSPECT FUEL LINE FROM FUEL PUMP TO FUEL DELIVERY PIPE
• Visually inspect for fuel leakage in fuel line for any leakage.
• Is any fuel leakage found?
|
Yes
|
Replace the fuel line, then go to Step 22.
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No
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Inspect the fuel filter for following:
• Foreign materials or stain inside fuel filter (low-pressure side)
Perform following actions depending on the result above.
• If there is any foreign materials or stain inside fuel filter (low-pressure side), clean the fuel tank and filter (low-pressure side).
• If there is no malfunction, replace the fuel pump unit.
Then, go to Step 22.
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16
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INSPECT ENGINE COMPRESSION
• Inspect the engine compression.
• Is it normal?
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Yes
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Go to the next step.
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No
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Perform the engine overhaul for repairs, then go to Step 22.
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17
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INSPECT VARIABLE VALVE TIMING CONTROL SYSTEM OPERATION
• Inspect the variable valve timing control system operation.
• Does the variable valve timing control system?
|
Yes
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Go to the next step.
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No
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Repair or replace malfunctioning part according to variable valve timing control system inspection results, then go to Step 22.
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18
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INSPECT OPERATION OF PURGE SOLENOID VALVE
• Turn the ignition switch off.
• Connect vacuum pump to the purge solenoid valve and apply vacuum to the purge solenoid valve.
• Verify that the purge solenoid valve holds vacuum.
• Turn the ignition switch to the ON position (Engine off).
• Access the EVAPCP PID in SIMULATION TEST using the WDS or equivalent.
• Set duty value to 100% for the EVAPCP PID.
• Apply vacuum while turning the purge solenoid valve from Off to On and simulating EVAPCP PID with 100% duty value.
• Verify that the purge solenoid valve releases vacuum while the purge solenoid valve is turned ON.
• Is the purge solenoid valve operation normal?
|
Yes
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Go to the next step.
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No
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Replace the purge solenoid valve, then go to Step 22.
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19
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INSPECT PCV VALVE OPERATION
• Turn the ignition switch off.
• Remove the PCV valve and inspect valve operation.
• Is the PCV valve operation normal?
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Yes
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Replace the PCV valve, then go to Step 22.
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No
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Go to the next step.
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20
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INSPECT OPERATION OF EGR VALVE
• Remove the EGR valve.
• Visually inspect for stuck to open.
• Does EGR valve stuck to open?
|
Yes
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Repair or replace the EGR valve, then go to Step 22.
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No
|
Go to the next step.
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21
|
INSPECT SEALING OF ENGINE COOLANT PASSAGE
• Perform "ENGINE COOLANT LEAKAGE INSPECTION".
• Is there any malfunction?
|
Yes
|
Repair or replace malfunctioning part according to inspection result.
Then go to the next step.
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No
|
Go to the next step.
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22
|
VERIFY TROUBLESHOOTING OF MISFIRE DTC COMPLETED
• Make sure to reconnect all disconnected connectors.
• Clear the DTC from the PCM memory using the WDS or equivalent.
• Perform the "PCM Adaptive Memory Produce Drive Mode".
(See OBD DRIVE MODE [ZY, Z6].)
• Is the PENDING CODE for this DTC present?
|
Yes
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Replace the PCM, then go to the next step.
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No
|
Go to the next step.
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23
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VERIFY AFTER REPAIR PROCEDURE
• Perform the "AFTER REPAIR PROCEDURE".
• Are any DTCs present?
|
Yes
|
Go to the applicable DTC inspection.
(See DTC TABLE [ZY, Z6].)
|
No
|
DTC troubleshooting completed.
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