REAR WINDOW GLASS INSTALLATION

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Warning

•  Using a utility knife with bare hands can cause injury. Always wear gloves when using a utility knife.

Caution

•  Proper installation of the glass may be difficult if sealant is cracked or the glass is pushed out by air pressure when a door is opened/closed with all the window glass closed. Keep the door glass open until the rear window glass installation is completed.

4SD, 5HB

1.  Remove sealant along the perimeter of the glass using a utility knife or scraper. (When reusing the glass)

2.  Clean and degrease an approx. 50 mm {2.0 in} wide strip along the perimeter of the glass.

3.  Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.

4.  Install the spacers, fasteners, and pins to the glass as shown in the figure.

When reusing the glass, align it with the alignment mark placed before the glass was removed.

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5.  Apply glass primer on the glass as shown in the figure then allow it to dry for approx. 30 min.

Caution

•  To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.

Note

•  Apply primer to the hollowed marks in the ceramic coating.

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6.  Cut away the old sealant using a utility knife or scraper so that 1—2 mm {0.04—0.07 in} thickness of sealant remains along the perimeter of the frame.

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7.  Clean and degrease along the perimeter of the bonding area on the body.

8.  If the sealant has come off completely in any one place, apply some primer, and allow it to dry for approx. 30 min.

Caution

•  To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.

9.  Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min.

Caution

•  To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.

Note

•  Apply primer to the hollowed marks in the ceramic coating.

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10.  Apply sealant to the area of the glass surface as shown in the figure.

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11.  Install the rear window glass.

12.  Verify that the gap at the upper and lower parts of the glass is within the specification shown in the figure, then press along the perimeter of the glass.

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13.  Connect the filament connector.

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14.  Install the fasteners.

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15.  Install the following parts:

(1)  B-pillar upper trims (See B-PILLAR UPPER TRIM REMOVAL/INSTALLATION.)

(2)  B-pillar lower trims (See B-PILLAR LOWER TRIM REMOVAL/INSTALLATION.)

(3)  Rear scuff plate (See REAR SCUFF PLATE REMOVAL/INSTALLATION.)

(4)  Front scuff plate (See FRONT SCUFF PLATE REMOVAL/INSTALLATION.)

(5)  Upper anchor of the front seat belt (See FRONT SEAT BELT REMOVAL/INSTALLATION.)

(6)  A-pillar trims (See A-PILLAR TRIM REMOVAL/INSTALLATION.)

(7)  Sunroof seaming welt (vehicles with sunroof only)

(8)  Rear wiper arm and blade (5HB)(See REAR WIPER ARM AND BLADE REMOVAL/INSTALLATION.)

16.  Allow the sealant to harden completely.

17.  Connect the negative battery cable.

Wagon

Warning

•  Using a razor with bare hands can cause injury. Always wear gloves when using a razor.

Caution

•  If a door is opened or closed when all the window glass is closed, the resulting change in air pressure could cause the sealant to crack preventing the proper installation of the glass. Keep the door glass open until the rear window glass installation is completed.

1.  Remove the sealant along the perimeter of the glass using a razor or scraper. (when reusing the glass)

2.  Clean and degrease an approx. 50 mm {1.97 in} wide strip along the perimeter of the glass.

3.  Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.

4.  Install the spacers, pin and fastener to the glass as shown in the figure.

When reusing the glass, align with the alignment mark marked before removing.

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5.  Apply glass primer on the glass as shown in the figure then allow it to dry for approx. 30 min.

Caution

•  To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.

Note

•  Apply primer to the hollowed marks in the ceramic coating.

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6.  Cut away the old sealant using a razor or scraper so that 1—2 mm {0.04—0.07 in} thickness of sealant remains along the perimeter of the frame.

7.  Clean and degrease the bonding area along the perimeter of the body.

8.  When reusing the liftgate, apply primer to the area where the sealant has come off completely and allow it to dry for approx. 30 min.

Caution

•  To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.

9.  Apply body primer on the body as shown in the figure, then allow it to dry for 30 min.

Caution

•  To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.

Note

•  Apply primer to the hollowed marks in the ceramic coating.

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10.  Apply sealant to the area of the glass surface as shown in the figure.

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11.  Install the rear window glass.

12.  Verify that the gap at the upper and lower parts of the glass is within the standard value shown in the figure, then press along the perimeter of the glass.

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13.  Connect the filament connector.

14.  Install the high-mount brake light. (See HIGH-MOUNT BRAKE LIGHT REMOVAL/INSTALLATION.)

15.  Install the rear spoiler. (See REAR SPOILER REMOVAL.)(See REAR SPOILER INSTALLATION.)

16.  Install the rear wiper motor. (See REAR WIPER MOTOR REMOVAL/INSTALLATION .)

17.  Install the liftgate lower trim. (See LIFTGATE LOWER TRIM REMOVAL/INSTALLATION.)

18.  Install the liftgate side trim. (See LIFTGATE SIDE TRIM REMOVAL/INSTALLATION.)

19.  Install the liftgate upper trim. (See LIFTGATE UPPER TRIM REMOVAL/INSTALLATION.)

20.  Install the rear wiper arm and blade. (See REAR WIPER ARM AND BLADE REMOVAL/INSTALLATION .)

21.  Allow the sealant to harden completely.

22.  Connect the negative battery cable.