Transmission installation (MVL)

Part name

Tightening torque

3: 76 N・m { 7.7 kgf・m / 56 lb・ft } Engine-Transmission fixing bolt

4: 19 N・m { 1.9 kgf・m / 14 lb・ft }

8: 7 N・m { 0.7 kgf・m / 62 lb・in }

10: 9 N・m { 0.9 kgf・m / 80 lb・in }

11: 67 N・m { 6.8 kgf・m / 593 lb・in }

13: 140 N・m { 14.3 kgf・m / 103 lb・ft }

15: 97 N・m { 9.9 kgf・m / 72 lb・ft }

16: 43 N・m { 4.4 kgf・m / 32 lb・ft }

18: 25 N・m { 2.5 kgf・m / 18 lb・ft }

19: 97 N・m { 9.9 kgf・m / 72 lb・ft } Starter fixing bolt

Part name

Tightening torque

3: 76 N・m { 7.7 kgf・m / 56 lb・ft } Engine-Transmission fixing bolt

4: 19 N・m { 1.9 kgf・m / 14 lb・ft }

8: 7 N・m { 0.7 kgf・m / 62 lb・in }

10: 9 N・m { 0.9 kgf・m / 80 lb・in }

11: 67 N・m { 6.8 kgf・m / 593 lb・in }

13: 140 N・m { 14.3 kgf・m / 103 lb・ft }

15: 115 N・m { 11.7 kgf・m / 85 lb・ft }

16: 43 N・m { 4.4 kgf・m / 32 lb・ft }

18: 25 N・m { 2.5 kgf・m / 18 lb・ft }

19: 97 N・m { 9.9 kgf・m / 72 lb・ft } Starter fixing bolt

Part name

Tightening torque

3: 76 N・m { 7.7 kgf・m / 56 lb・ft } Engine-Transmission fixing bolt

4: 19 N・m { 1.9 kgf・m / 14 lb・ft }

8: 7 N・m { 0.7 kgf・m / 62 lb・in }

10: 9 N・m { 0.9 kgf・m / 80 lb・in }

11: 67 N・m { 6.8 kgf・m / 49 lb・ft }

13: 140 N・m { 14.3 kgf・m / 103 lb・ft }

15: 97 N・m { 9.9 kgf・m / 72 lb・ft }

18: 25 N・m { 2.5 kgf・m / 18 lb・ft }

19: 43 N・m { 4.4 kgf・m / 32 lb・ft }

20: 97 N・m { 9.9 kgf・m / 72 lb・ft } Starter fixing bolt

Part name

Tightening torque

3: 76 N・m { 7.7 kgf・m / 56 lb・ft } Engine-Transmission fixing bolt

4: 19 N・m { 1.9 kgf・m / 14 lb・ft }

8: 7 N・m { 0.7 kgf・m / 62 lb・in }

10: 9 N・m { 0.9 kgf・m / 80 lb・in }

11: 67 N・m { 6.8 kgf・m / 593 lb・in }

13: 140 N・m { 14.3 kgf・m / 103 lb・ft }

15: 115 N・m { 11.7 kgf・m / 85 lb・ft }

18: 25 N・m { 2.5 kgf・m / 18 lb・ft }

19: 43 N・m { 4.4 kgf・m / 32 lb・ft }

20: 97 N・m { 9.9 kgf・m / 72 lb・ft } Starter fixing bolt

1. RZ4E

1) Apply NICHIMOLY TC-5 or equivalent to the input shaft spline section.

Standard: 0.3 to 1.0 g { 0.011 to 0.035 oz } Application amount

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Standard value

a: 15 to 25 mm { 0.59 to 0.98 in } Application area

2) Bring the transmission near the engine rear section.

3) Slowly operate the transmission jack so that the transmission becomes parallel to the engine.

4) Align the input shaft spline section with the clutch driven plate spline section.

5) Install the transmission to the engine.

Tightening torque: 76 N・m { 7.7 kgf・m / 56 lb・ft } Engine-Transmission fixing bolt

Tightening torque: 97 N・m { 9.9 kgf・m / 72 lb・ft } Starter bolt

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Dimensions

a: 50 mm { 1.97 in }

b: 30 mm { 1.18 in }

c: 27 mm { 1.06 in }

d: 25 mm { 0.98 in }

e: 21 mm { 0.83 in }

f: 37 mm { 1.46 in }

g: 35 mm { 1.38 in }

h: 18 mm { 0.71 in }

i: 15 mm { 0.59 in }

j: 20 mm { 0.79 in }

k: 17 mm { 0.67 in }

l: 44.5 mm { 1.75 in }

2. 4JJ3

1) Apply NICHIMOLY TC-5 or equivalent to the input shaft spline section.

Standard: 0.3 to 1.0 g { 0.011 to 0.035 oz } Application amount

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Standard value

a: 15 to 25 mm { 0.59 to 0.98 in } Application area

2) Bring the transmission near the engine rear section.

3) Slowly operate the transmission jack so that the transmission becomes parallel to the engine.

4) Align the input shaft spline section with the clutch driven plate spline section.

5) Install the transmission to the engine.

Tightening torque: 76 N・m { 7.7 kgf・m / 56 lb・ft } Engine-Transmission fixing bolt

Tightening torque: 97 N・m { 9.9 kgf・m / 72 lb・ft } Starter fixing bolt

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Dimensions

a: 50 mm { 1.97 in }

b: 29 mm { 1.14 in }

c: 4.5 mm { 0.18 in }

d: 26 mm { 1.02 in }

e: 14.5 mm { 0.57 in }

f: 18 mm { 0.71 in }

g: 81.5 mm { 3.21 in }

h: 12 mm { 0.47 in }

i: 15 mm { 0.59 in }

j: 32 mm { 1.26 in }

k: 20 mm { 0.79 in }

l: 15.5 mm { 0.61 in }

m: 17 mm { 0.67 in }

n: 14 mm { 0.55 in }

o: 17.5 mm { 0.69 in }

p: 22 mm { 0.87 in }

q: 27 mm { 1.06 in }

Refer to "1.Engine 1J.Electrical(RZ4E-TC) starter motor installation".

Refer to "1.Engine 1J.Electrical(4JJ3 without DPD) starter motor installation".

Refer to "1.Engine 1J.Electrical(4JJ3 with DPD) starter motor installation".

1. 2WD models

1) Temporarily tighten the cushion rubber to the transmission.

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2) Install the transmission crossmember to the frame.

Tightening torque: 67 N・m { 6.8 kgf・m / 49 lb・ft }

3) Temporarily tighten the cushion rubber to the transmission crossmember.

4) Final tighten the cushion rubber to the transmission.

Tightening torque: 97 N・m { 9.9 kgf・m / 72 lb・ft }

5) Final tighten the cushion rubber to the transmission crossmember.

Tightening torque: 140 N・m { 14.3 kgf・m / 103 lb・ft }

6) Remove the jack from the transmission.

7) Remove the wire from the engine hanger and the hoist.

8) Remove special tool from the engine.

2. 4WD models

1) Temporarily tighten the cushion rubber to the transmission.

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2) Install the transmission crossmember to the frame.

Tightening torque: 67 N・m { 6.8 kgf・m / 49 lb・ft }

3) Temporarily tighten the cushion rubber to the transmission crossmember.

4) Final tighten the cushion rubber to the transmission.

Tightening torque: 115 N・m { 11.7 kgf・m }

5) Final tighten the cushion rubber to the transmission crossmember.

Tightening torque: 140 N・m { 14.3 kgf・m / 103 lb・ft }

6) Remove the jack from the transmission.

7) Remove the wire from the engine hanger and the hoist.

8) Remove special tool from the engine.

1. 4WD models

1) When replacing the following parts with new ones, refer to the diagram to press-fit the dowel pin to the transfer.

Dimensions

a: 9 mm { 0.35 in }

Dimensions

a: 9 mm { 0.35 in }

2) Apply BESCO L-2 grease or equivalent to the input shaft spline section.

3) Install the transfer to the transmission.

Tightening torque: 41 N・m { 4.2 kgf・m / 30 lb・ft }

a: 20 mm { 0.79 in }

b: 9 mm { 0.35 in }

c: 11 mm { 0.43 in }

d: 35 mm { 1.38 in }

e: 15 mm { 0.59 in }

f: 20 mm { 0.79 in }

g: 16.5 mm { 0.65 in }

h: 15 mm { 0.59 in }

i: 43.5 mm { 1.71 in }

j: 14 mm { 0.55 in }

k: 72.5 mm { 2.85 in }

Dimensions

a: 20 mm { 0.79 in }

b: 9 mm { 0.35 in }

c: 11 mm { 0.43 in }

d: 35 mm { 1.38 in }

e: 15 mm { 0.59 in }

f: 20 mm { 0.79 in }

g: 16.5 mm { 0.65 in }

h: 15 mm { 0.59 in }

i: 43.5 mm { 1.71 in }

j: 14 mm { 0.55 in }

1. RZ4E

1) Install the oil hose and oil hose bracket as a set to the transmission.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }

2) Install the oil pipe and band clip to the transmission.

3) Install the slave cylinder to the transmission.

Tightening torque: 43 N・m { 4.4 kgf・m / 32 lb・ft }

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2. 4JJ3

1) Install the oil hose and oil hose bracket as a set to the transmission.

Tightening torque: 25 N・m { 2.5 kgf・m / 18 lb・ft }

2) Install the oil pipe and band clip to the transmission.

3) Install the slave cylinder to the transmission.

Tightening torque: 43 N・m { 4.4 kgf・m / 32 lb・ft }

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1. 4WD

Refer to "3.Driveline, Axle 3C.Drive Shaft System front propeller shaft installation".

Refer to "3.Driveline, Axle 3C.Drive Shaft System rear propeller shaft installation".

1. 2WD models

1) Install the harness clip to the transmission and harness bracket.

2) Connect the connectors of the following parts to the engine harness.

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2. 4WD models

1) Install the harness clip to the transmission and harness bracket.

2) Connect the connectors of the following parts to the engine harness.

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1) Install the cowl panel to vehicle.

Refer to "9.Body, Cab, Accessories 9B.Wiper, Washer Systems wiper linkage installation".

1) Install the engine cover to the engine.

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1) Align the hinge to the marking position placed during removal, and temporarily secure.

2) Adjust the clearance between the engine hood and the fender to the standard value.

Dimensions

a. Clearance: 4.0 mm {0.16 in}

b. Height, level difference: -1.5 mm ｛-0.06 in｝

3) Final tighten the hinge bolt to the engine hood.

Tightening torque: 6.5 N・m { 0.7 kgf・m / 58 lb・in }

1) Turn the hood rest to adjust its height, and adjust the level difference against the engine hood.

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1) Install the shift lever to the transmission.

Tightening torque: 19 N・m { 1.9 kgf・m / 14 lb・ft }

1) Install the insulator to the shift lever.

2) Install the grommet to the floor panel.

Tightening torque: 9 N・m { 0.9 kgf・m / 80 lb・in } Bolt

Tightening torque: 7 N・m { 0.7 kgf・m / 62 lb・in } Nut

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1. Bench seat or console tray specifications (Vinyl floor mat specifications)

1) Install the floor mat to the body.

1. Bench seat or console tray specifications (Except vinyl floor mat specifications)

1) Install the floor carpet to the body.

1. Except bench seat specifications

Refer to "9.Body, Cab, Accessories 9L.Exterior, Interior Trim console box installation".

1. Bench seat or console tray specifications

1) Install the extension to the center console and floor.

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1. Bench seat specifications

1) Install the parking brake cover to the floor mat.

1. Bench seat or console tray specifications (Crew cab)

1) Install the center pillar lower trim cover to the center pillar.

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2) Install the seat belt lower anchor bolt to the center pillar.

Tightening torque: 46 N・m { 4.7 kgf・m / 34 lb・ft }

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1. Bench seat or console tray specifications

1) Install the dash side trim pad to the body.

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1. Bench seat or console tray specifications (Except extend cab)

1) Install the rear end trim cover to the body panel.

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2. Bench seat or console tray specifications (Extend cab)

1) Install the rear pillar upper trim cover to the rear pillar.

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2) Install the seat belt upper anchor bolt to the rear pillar.

Tightening torque: 46 N・m { 4.7 kgf・m / 34 lb・ft }

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3) Install the rear pillar lower trim cover to the rear pillar.

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4) Install the seat belt lower anchor bolt to the floor panel.

Tightening torque: 46 N・m { 4.7 kgf・m / 34 lb・ft }

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5) Install the rear end trim cover to the body panel.

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1. Bench seat or console tray specifications (Regular cab)

1) Install the rear pillar lower trim cover to the rear pillar.

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2) Install the seat belt lower anchor bolt to the rear pillar.

Tightening torque: 46 N・m { 4.7 kgf・m / 34 lb・ft }

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2. Bench seat or console tray specifications (Crew cab)

1) Install the rear pillar lower trim cover to the rear pillar.

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1. Bench seat or console tray specifications (Regular cab)

1) Install the rear end upper trim cover to the body panel.

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2. Bench seat or console tray specifications (Crew cab)

1) Install the rear end upper trim cover to the body panel.

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1. Bench seat or console tray specifications (Crew cab)

1) Install the rear door finisher to the body.

1. Bench seat or console tray specifications (Crew cab)

1) Install the rear sill plate to the floor.

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1. Bench seat or console tray specifications

1) Install the front door finisher to the body.

1. Bench seat or console tray specifications

1) Install the front sill plate to the floor.

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1. Bench seat or console tray specifications (Crew cab)

Refer to "9.Body, Cab, Accessories 9I.Seats rear seat installation".

1. Bench seat or console tray specifications

Refer to "9.Body, Cab, Accessories 9I.Seats passenger seat installation".

1. Bench seat or console tray specifications

Refer to "9.Body, Cab, Accessories 9I.Seats driver seat installation".

1) Tighten the drain plug to the specified torque.

Tightening torque: 39 N・m { 4.0 kgf・m / 29 lb・ft }

2) Remove the filler plug.

3) Add transmission oil through the filler plug hole up to the lower edge of the hole.

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Refer to the following for the transmission oil brand.

Refer to "201.General Information 14B.Vehicle Information recommended fluids, lubricants and diesel fuels".

2.8 L { 0.74 US gal / 0.62 Imp.gal } Oil capacity [reference value]

4) Tighten the filler plug to the specified torque.

Tightening torque: 39 N・m { 4.0 kgf・m / 29 lb・ft }

1) Install the transmission air deflector to the frame.

Tightening torque: 20 N・m { 2.0 kgf・m / 15 lb・ft }

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1. Post procedures

1) Connect the battery cable to the battery negative terminal.

2) Referring to the following, perform the setting of the front door power window switch with AUTO UP/AUTO DOWN function.

Refer to "9.Body, Cab, Accessories 9T.Glass, Windows, Mirrors front door power window switch setting".

3) Close the engine hood.