DTC C0089[9E] ESC OFF Switch Stuck ON (ABS/ESC)

1. Brake control system check

Refer to "54.Brake Control 4A.Troubleshooting(ABS/ESC) diagnostic System Check - Brake Controls".

2. Current DTC check

1) Connect the scan tool.

2) Clear the DTC with a scan tool.

3) Turn OFF the ignition switch.

4) Turn ON the ignition switch.

5) Observe the DTC information with a scan tool. Is a DTC set?

Yes

=>Go to ESC OFF switch inspection.

No

Go to Intermittent conditions of brake.

Refer to "205.Brakes 18D.Symptom intermittent conditions of brake".

3. ESC OFF switch inspection

1) Inspect the ESC OFF switch. Is the result normal?

Refer to "9.Body, Cab, Accessories 9C.Electrical Control, Entertainment ESC OFF switch inspection".

Yes

=>Go to ESC OFF switch wire harness and connector inspection.

No

Replace the ESC OFF switch.

Refer to "9.Body, Cab, Accessories 9C.Electrical Control, Entertainment ESC OFF switch removal".

Refer to "9.Body, Cab, Accessories 9C.Electrical Control, Entertainment ESC OFF switch installation".

=>Go to Repair verification.

4. ESC OFF switch wire harness and connector inspection

1) Turn OFF the ignition switch.

2) Disconnect the EHCU harness connector (C13) and ESC OFF switch harness connector (B28).

3) Inspect the wire harnesses and connectors for the following. Is the result normal?

Wire harness to be inspected

  • Between the EHCU (pin 15 of C13) and the ESC OFF switch (pin 6 of B28)

Inspection items

  • Continuity
  • Short to ground or short to other circuits
  • Terminal connection status

Refer to "RHD Electronic Stability Control" in the ETM (wiring diagram). (Open using the ETM viewer.).

Refer to "LHD Electronic Stability Control" in the ETM (wiring diagram). (Open using the ETM viewer.).

Yes

=>Go to EHCU replacement.

No

Repair the circuit as necessary.

=>Go to Repair verification.

5. EHCU replacement

Note

  • Perform programming after replacing the EHCU.

Refer to "4.Brakes 4Z.Brake Electrical Control EHCU removal".

Refer to "4.Brakes 4Z.Brake Electrical Control EHCU installation".

Refer to "4.Brakes 4Z.Brake Electrical Control EHCU setting".

Procedure completion

=>Go to Repair verification.

6. Repair verification

1) Clear the DTC with a scan tool.

2) Turn OFF the ignition switch.

3) Turn ON the ignition switch.

4) Observe the DTC information with a scan tool.