NO.6 ENGINE DOES NOT RESTART [SKYACTIV-D 2.2]


id1103a2001100

6

ENGINE DOES NOT RESTART

DESCRIPTION
•  The i-stop warning light (amber) illuminates and engine does not restart while the i-stop function is operating.
•  Engine does not restart when attempting to resume driving vehicle after stopping, and i-stop warning light (amber) is illuminated.
•  Engine does not restart even though restart conditions are met.
POSSIBLE CAUSE
•  Engine does not crank when engine restart is initiated
―  Engine starting system malfunction
•  i-stop (engine stop control) permit conditions are not met due to either of the following causes:
―  Driver operation
―  Environment (problem other than with vehicle)
―  i-stop related part malfunction
Note
•  PIDs related to i-stop can be displayed in a list using the M-MDS data monitor diagnostic function.
•  If the engine is stopped by the i-stop control while the following data monitor items on the M-MDS are being viewed, the data monitor items may no longer be displayed.
―  BRAKE_SW
―  BRK_F_P_C
―  LON_ACCL_C
―  WSPD_SEN_LF
―  WSPD_SEN_RF
―  WSPD_SEN_LR
―  WSPD_SEN_RR


Engine restart control

i-stop (engine restart control) conditions
•  Conditions for restarting the engine during i-stop control (engine stopped) are as follows:

Detection module

Detection item

Determination conditions

PID

PCM
Vehicle speed
1 km/h {0.6 mph} or more
WSPD_SEN_LF
WSPD_SEN_RF
WSPD_SEN_LR
WSPD_SEN_RR
Brake pedal
•  Brake pedal is released → depressed while in P or N position
TR
BOO , BPA
Brake fluid pressure
Brake fluid pressure is 0.35 MPa {3.6 kgf/cm2, 51 psi} or less while in D or M position
TR
BRK_F_P_C
Accelerator pedal
Accelerator pedal is depressed while in D or M position
TR
APP
Steering torque
4 N·m {41 kgf·cm, 35 in·lbf} or more while in D or M position
STR_TRQ_S_M
Steering angle
70° or more from center while in D or M position
(After EPS control module learns center value)
Not applicable
Shift operation
Operated from P or N position to D, M, or R position
TR
i-stop OFF switch
ON
I-Stop_OFF
Battery charge condition
65.7 % or less
BATT_SOC
Power brake unit vacuum
-43 KPa {-0.44 kgf/cm2, -6.2 psi} or more
(value calculated by subtracting BARO from BBP)
BBP
BARO
Driver not seated
•  When any of the following conditions is met:
―  Seat belt (driver's side): Not fastened
―  Door (driver's side): Open
―  P or N position
SEAT_B_D
DOOR_D
TR
Engine stop period by i-stop
120 s or more
Not applicable
Engine coolant temperature
23.5 °C {74.3 °F} or less
ECT
Fuel pressure
15 MPa {153 kgf/cm2, 2176 psi} or less
FRP
System condition
An i-stop related part DTC is recorded
Not applicable
Start stop unit
+B (ROOM fuse) input
No
VPWR_B1
Remote transmitter authorization
When engine restart by remote transmitter authorization is requested
•  Any door is open without remote transmitter left in vehicle
•  Remote transmitter is outside of vehicle after any door is opened
Not applicable
System condition
An i-stop related part DTC is recorded
Not applicable
TCM
Gear position
Not in 2nd gear fixed mode
Not applicable
TFT
20 °C {68 °F} or less, or 117°C {243 °F} or more
TFT
Vehicle speed
3 km/h {2 mph} or more
WSPD_SEN_LF
WSPD_SEN_RF
WSPD_SEN_LR
WSPD_SEN_RR
System condition
An i-stop related part DTC is recorded
Not applicable
Climate control unit
Cabin temperature
Difference between target cabin temperature and actual cabin temperature is a certain value or more
(Cabin temperature control by A/C is normally performed)
STOP_ST
A/C set temperature
•  If any one of the following conditions is met:
―  A/C switch: Turned ON and MAX COLD setting
―  MAX HOT setting
Not applicable
Ambient temperature
-10 °C {14 °F} or less, or 50 °C {122 °F} or more
Not applicable
DEFROSTER switch
ON
DEF_SW
Airflow volume control dial
MAX setting
Not applicable
System condition
An i-stop related part DTC is recorded
Not applicable
DSC HU/CM
System condition
An i-stop related part DTC is recorded
Not applicable


Diagnostic Procedure

Step

Inspection

Results

Action

1
VERIFY ENGINE CRANKING OCCURRENCE
•  Start the engine.
•  Does the engine start?
Yes
Go to the next step.
No
Perform symptom troubleshooting according to NO.9 WILL NOT CRANK and NO.12 CRANKS NORMALLY BUT WILL NOT START.
2
VERIFY DTCs
•  Using the M-MDS, display the DTCs for the PCM, TCM, DSC HU/CM, front climate control unit, and start stop unit.
•  Is a DTC displayed?
Yes
Repair the malfunctioning location according to the applicable DTC troubleshooting.
No
Go to the next step.
3
VERIFY i-STOP (ENGINE RESTART CONTROL) PERMISSION CONDITION ITEM
Warning
•  To prevent an accident, work with two people when the vehicle is being driven (one person drives vehicle, other person operates M-MDS).
•  Observe legal speed limits when driving the vehicle and perform the procedure in a location where safety can be assured.
•  Switch the ignition ON (engine off).
•  Display the PID items related to i-stop using the M-MDS.
•  Drive the vehicle and perform engine stopping by i-stop.
•  Verify if the i-stop (engine restart control) permit conditions of the items which can be verified by the PID are met.
•  Are the permit conditions of all the items met?
Yes
Go to the next step.
No
For the applicable items, inspect the parts under Inspection Item(s).
4
VERIFY VEHICLE CONDITIONS RELATED TO i-STOP (ENGINE RESTART CONTROL) PERMISSION CONDITIONS
•  Drive the vehicle and perform engine stopping by i-stop.
•  Verify that the engine restarts when any of the following conditions is met:
―  Gear position: 2nd gear fixed mode
―  A/C set temperature: MAX or MIN
―  Windshield defroster switch: ON
•  Does the engine restart?
Yes
Verify the i-stop (engine restart control) permission conditions, then go to Step 11.
No
Go to the next step.
5
INSPECT AMBIENT TEMPERATURE SENSOR FOR MALFUNCTION
•  Inspect the ambient temperature sensor.
•  Is the ambient temperature sensor normal?
Yes
Go to the next step.
No
Replace the ambient temperature sensor, then go to Step 11.
6
INSPECT EVAPORATOR TEMPERATURE SENSOR FOR MALFUNCTION
•  Inspect the evaporator temperature sensor.
•  Is the evaporator temperature sensor normal?
Yes
Go to the next step.
No
Replace the evaporator sensor, then go to Step 11.
7
INSPECT CABIN TEMPERATURE SENSOR FOR MALFUNCTION
•  Inspect the cabin temperature sensor.
•  Is the cabin temperature sensor normal?
Yes
Go to the next step.
No
Replace the cabin temperature sensor, then go to Step 11.
8
DETERMINE IF MALFUNCTION CAUSED BY BAD AIR MIX ACTUATOR
•  Inspect the front air mix actuator.
•  Is the front air mix actuator normal?
Yes
Inspect the air mix door and linkage for sticking.
•  If the steering switch is normal:
―  Go to the next step.
•  If there is any malfunction:
―  Repair or replace the malfunctioning location, then go to Step 11.
No
Replace the front air mix actuator, then go to Step 11.
9
DETERMINE IF MALFUNCTION CAUSED BY BAD AIRFLOW MODE ACTUATOR
•  Inspect the front airflow mode actuator.
•  Is the front airflow mode actuator normal?
Yes
Go to the next step.
No
Replace the front airflow mode actuator, then go to Step 11.
10
INSPECT EPS CONTROL MODULE FOR MALFUNCTION
•  Inspect the EPS control module.
•  Is the EPS control module normal?
Yes
Implement the following procedure, then go to the next step.
1.  Switch the ignition off, and after 2 min or more have elapsed, switch the ignition ON.
2.  Start the engine and drive the vehicle on a straight road for 10 m {33 ft} or more at a speed of 10 km/h {6.2 mph} or more.
3.  Stop the vehicle with the wheels in the straight-ahead position.
No
Replace the EPS control module, then go to the next step.
11
VERIFY THAT REPAIRS HAVE BEEN COMPLETED
•  Has the malfunction symptom been eliminated?
Yes
Complete the symptom troubleshooting. Explain repair contents to customer.)
No
Repeat the inspection from Step 1.