FUEL-FILLER LID LOCK ACTUATOR REMOVAL/INSTALLATION [(E)]

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Warning

• Fuel is highly flammable and dangerous. Fuel line spills and leakage can cause serious injury or death, and damage to equipment. If fuel comes into contact with the skin and eyes it will cause irritation. To prevent this, always perform the "Fuel Line Safety Procedure" referring to the "BEFORE REPAIR PROCEDURE".

• A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching a vehicle.

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1. Level the vehicle.

2. Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See BEFORE SERVICE PRECAUTION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].) (See BEFORE SERVICE PRECAUTION [SKYACTIV-X 2.0].) (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 1.8].)

3. Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See FUEL DRAINING PROCEDURE [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].) (See FUEL DRAINING PROCEDURE [SKYACTIV-X 2.0].) (See FUEL DRAINING PROCEDURE [SKYACTIV-D 1.8].)

4. Open the fuel-filler lid.

Note

• If the fuel-filler lid cannot be opened due to a discharged battery or malfunctions in the electrical system, open the fuel-filler lid referring to the [FUEL-FILLER LID LOCK ACTUATOR MANUAL RELEASE PROCEDURE]. (See FUEL-FILLER LID LOCK ACTUATOR MANUAL RELEASE PROCEDURE [(E)].)

5. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

6. Remove the following parts:

(1) Rear tire (LH)

(2) Rear mudguard (LH) (See MUDGUARD REMOVAL/INSTALLATION.)

(3) Fuel-filler pipe (See FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-D 1.8].) (See FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].)

(4) Trunk covering (See TRUNK COVERING REMOVAL/INSTALLATION.)

(5) Trunk board (See TRUNK BOARD REMOVAL/INSTALLATION [(E)].)

(6) Trunk end trim (See TRUNK END TRIM REMOVAL/INSTALLATION.)

7. Partially peel the trunk side trim (LH). (See TRUNK SIDE TRIM REMOVAL/INSTALLATION [(E)].)

8. Remove the trunk side insulator (LH). (See TRUNK SIDE INSULATOR REMOVAL/INSTALLATION.)

9. Disconnect the connector.

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10. Remove clips A and B.

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11. Apply protective tape to the location shown in the figure to prevent scratches or damage.

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12. Remove the grommet.

13. Insert the tape-wrapped flathead screwdriver into the position shown in the figure.

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14. Move a tape-wrapped flathead screwdriver in the direction of arrow (1) shown in the figure, pull the fuel-filler lid box in the direction of arrow (2) while pressing the fuel-filler lid box tab, and detach the fuel-filler lid box from the body.

15. Insert the tape-wrapped flathead screwdriver into the position shown in the figure.

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16. Move a tape-wrapped flathead screwdriver in the direction of arrow (1) shown in the figure, pull the fuel-filler lid box in the direction of arrow (2) while pressing the fuel-filler lid box tab, and detach the fuel-filler lid box from the body.

17. Move the fuel-filler lid box in the direction of arrow (1) shown in the figure and detach the fuel-filler lid box tab from the body.

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18. Move the fuel-filler lid box in the order of arrows (1) and (2) shown in the figure and remove the fuel-filler lid box. (See Fuel-filler lid box installation note.)

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19. Remove the clip.

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20. Disconnect the connector.

21. Remove the screws.

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22. Remove the fuel-filler lid lock actuator.

23. Install in the reverse order of removal.

24. Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See AFTER SERVICE PRECAUTION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].) (See AFTER SERVICE PRECAUTION [SKYACTIV-X 2.0].) (See AFTER SERVICE PRECAUTION [SKYACTIV-X 2.0].)

Fuel-filler lid box installation note

1. Insert the fuel-filler lid lock actuator short-cord.

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2. Install the fuel-filler lid box.

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3. Verify that the dust cover is assembled to the body.

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