ENGINE DISASSEMBLY/ASSEMBLY [MZ-CD 1.6 (Y6) (EURO4 emission level)]


id0110e4800500

1.  Remove the vacuum pump. (See VACUUM PUMP REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6) (EURO4 EMISSION LEVEL)].)

2.  Using the bolt part number 99794 0825 or M8×1.25, length 25 mm {0.98 in} to install the SST to the position shown in the figure.

am3zzw00001396

3.  Hang the engine and transaxle using the SST, and then take it down from the engine jack.

am3zzw00001397

4.  Remove following parts:

(1)  Vacuum chamber
(2)  Starter (See STARTER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
(3)  Joint shaft (See JOINT SHAFT REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6), MZR-CD 2.2].)
(4)  Transaxle (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [J65M-R].)
(5)  Pressure plate and clutch disc (See CLUTCH UNIT REMOVAL/INSTALLATION [J65M-R].)
(6)  Catalytic converter, turbocharger and exhaust manifold (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
(7)  Oil cooler (See OIL COOLER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
(8)  Oil pressure switch (See OIL PRESSURE INSPECTION [MZ-CD 1.6 (Y6)].)
(9)  Fuel hose
(10)  Water bypass hose
(11)  EGR pipe and EGR valve (See EGR VALVE REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

5.  Remove in the order indicated in the table.

6.  Install in the reverse order of removal.

am3zzw00007447

1
Drive belt auto tensioner
2
Generator bracket
3
A/C compressor bracket