COMMON RAIL REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)]
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EURO4 Emission Level
1. Follow “BEFORE SERVICE PRECAUTION” before performing any work operations to prevent fuel from spilling from the fuel system. (See BEFORE SERVICE PRECAUTION [MZ-CD 1.6 (Y6)].)
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
3. Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6) (EURO4 emission level)].)
4. Remove the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)
5. Remove the cowl grille. (See COWL GRILLE REMOVAL/INSTALLATION.)
6. Remove the cowl panel. (See COWL PANEL REMOVAL/INSTALLATION.)
7. Remove the EGR pipe. (See EGR VALVE REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
8. Remove the fuel injector connector installation bolt. (See FUEL INJECTOR REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
9. Disconnect the wiring harness.
10. Remove in the order indicated in the table.
11. Install in the reverse order of removal.
12. Inspect all related parts by performing “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [MZ-CD 1.6 (Y6)].)
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1
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Injection pipe
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2
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Common rail
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EURO5 Emission Level
1. Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [MZ-CD 1.6 (Y6)].)
2. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
3. Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6) (EURO5 emission level)].)
4. Remove the windshield wiper arm and blade. (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)
5. Remove the cowl grille. (See COWL GRILLE REMOVAL/INSTALLATION.)
6. Remove the cowl panel. (See COWL PANEL REMOVAL/INSTALLATION.)
7. Remove the charge air cooler outlet hose and intake shutter valve and intake air pipe No.2 as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
8. Remove the intake air pipe No.1. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
9. Remove the fuel filter. (See FUEL FILTER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
10. Remove the EGR cooler with bypass valve and EGR valve. (See EGR VALVE REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
11. Remove the intake air pipe No.3. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)
12. Remove in the order indicated in the table.
13. Install in the reverse order of removal.
14. Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [MZ-CD 1.6 (Y6)].)
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1
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Connector
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2
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Injection pipe (fuel injector side)
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3
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Injection pipe (supply pump side)
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4
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Common rail
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