GENERATOR REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)]

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Warning

•  Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.

•  When the battery cables are connected, touching the vehicle body with generator terminal B will generate sparks. This can cause personal injury, fire, and damage to the electrical components. Always disconnect the negative battery cable before performing the following operation.

EURO4 emission level

1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

2.  Disconnect the negative battery cable.

3.  Remove the aerodynamic under cover No.2 and splash shield as a single unit. (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.) (See SPLASH SHIELD REMOVAL/INSTALLATION.)

4.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6) (EURO4 emission level)].)

5.  Remove the drive belt. (See DRIVE BELT REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6) (EURO4 emission level)].)

6.  Remove the A/C compressor with the cooler hose still connected and secure it using wire or rope so that it is out of the way. (See A/C COMPRESSOR REMOVAL/INSTALLATION.)

7.  Remove the charge air cooler hose (inlet and outlet), air pipe, and EGR throttle valve component.(See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

8.  Remove the exhaust gas temperature sensor and catalyst converter front insulator. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

9.  Remove the drive belt auto tensioner. (See TIMING BELT REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6) (EURO4 emission level)].)

10.  Remove in the order indicated in the table.

11.  Install in the reverse order of removal.

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1	Terminal B cable
2	Generator connector
3	Generator (See EURO4 emission level.) (See EURO5 emission level.)

EURO5 emission level

1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

2.  Disconnect the negative battery cable.

3.  Remove the aerodynamic under cover No.2 and splash shield as a single unit. (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.) (See SPLASH SHIELD REMOVAL/INSTALLATION.)

4.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6) (EURO5 emission level)].)

5.  Remove the drive belt. (See DRIVE BELT REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6) (EURO5 emission level)].)

6.  Remove the A/C compressor with the cooler hose still connected and secure it using wire or rope so that it is out of the way. (See A/C COMPRESSOR REMOVAL/INSTALLATION.)

7.  Remove the charge air cooler hose (inlet and outlet), intake air pipe NO.1, intake shutter valve and intake air pipe NO.2 component.(See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

8.  Remove the drive belt auto tensioner. (See TIMING BELT REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6) (EURO5 emission level)].)

9.  Remove in the order indicated in the table.

10.  Install in the reverse order of removal.

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1	Terminal B cable
2	Generator connector
3	Generator (See EURO4 emission level.) (See EURO5 emission level.)

Generator Removal Note

1.  Disconnect the oil pressure switch connector and A/C compressor magnet clutch connector.

2.  Set the wiring harness and wiring harness bracket out of the way.

3.  Loosen the generator fitting bolts B and D slightly.

4.  Remove the generator fitting bolts A and C.

5.  Remove the generator from above the engine compartment.

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Generator Installation Note

1.  Match the generator fixing hole and engine side hole, then temporarily tighten the generator installation bolts in the order A, B, C, and D.

2.  Securely tighten the generator installation bolts in the order A, C, B, and D.