NO.14 LACK/LOSS OF POWER-ACCELERATION/CRUISE [MZR-CD 2.2]
id0103f3821200
14 |
LACK/LOSS OF POWER-ACCELERATION/CRUISE |
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DESCRIPTION
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• Performance is poor under load (e.g., power down when climbing hills).
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POSSIBLE CAUSE
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• Fuel injection amount control system operates with brake override system
• Poor fuel quality
• Low fuel level (PCM stores DTC P115A:00)
• Air leakage from intake-air system
• Intake-air system restriction or clogging
• Engine overheating
• A/C system improper operation
• Improper operation of A/C cut-off control
• Variable boost control (VBC) system malfunction
• Guide blade actuator malfunction
• Guide blade actuator position sensor malfunction
• EGR system malfunction
• Vacuum leakage
• Clutch slippage
• Exhaust system and/or oxidation catalytic converter restriction
• Fuel line or clogging or restriction
• Fuel filter clogging or restriction
• Incorrect fuel injection timing
• Erratic signal from CKP sensor
• Erratic signal from CMP sensor
• ECT sensor or related circuit malfunction
• Boost sensor or related circuit malfunction
• Accelerator pedal position (APP) sensor or related circuit malfunction
• MAF/IAT sensor or related circuit malfunction
• IAT sensor No.2 or related circuit malfunction
• A/F sensor or related circuit malfunction
• Incorrect idle speed
• Inadequate fuel pressure
• Fuel pressure sensor or related circuit malfunction
• Suction control valve malfunction (built-in supply pump)
• Fuel pressure limiter malfunction (built-in common rail)
• Supply pump malfunction
• Fuel injector malfunction
• Low engine compression
• Improper valve timing
• Cooling fan seat is improper
• Turbocharger malfunction
• Charge air cooler malfunction
• Brake system dragging
• Intake shutter valve malfunction
• Fuel injection learning improper
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Diagnostic Procedure
STEP |
INSPECTION |
RESULTS |
ACTION |
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1
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Perform the PCM DTC inspection using the M-MDS.
Is the DTC P2299:00 present?
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Yes
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Go to the applicable DTC inspection. (fuel injection amount control system operates with brake override system.)
(See DTC P2299:00 [MZR-CD 2.2].)
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No
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Go to the next step.
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2
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Connect the M-MDS to the DLC-2.
Retrieve the DTC from PCM.
Is DTC P115A:00 displayed?
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Yes
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Go to DTC P115A:00 test.
(See DTC P115A:00 [MZR-CD 2.2].)
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No
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Go to the next step.
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3
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Is the idle speed stable?
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Yes
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Go to the next step.
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No
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Go to the symptom troubleshooting “NO.10 ENGINE RUNS ROUGH/ROLLING IDLE”.
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4
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Is the engine overheating?
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Yes
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Go to the symptom troubleshooting “NO.19 COOLING SYSTEM CONCERNS—OVERHEATING”.
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No
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Go to the next step.
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5
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Perform the self-test function using the M-MDS.
Switch the ignition to ON.
Retrieve any DTCs.
Are any DTCs displayed?
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Yes
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DTC is displayed:
Go to the appropriate DTC test.
(See DTC TABLE [MZR-CD 2.2].)
Communication error message is displayed:
Inspect the following:
• Open circuit between main relay and PCM terminal 2C or 2F
• Open circuit main relay and PCM terminal 2I
• Main relay stuck open
• Open or poor ground circuit (PCM terminal 2B, 2E, 2A or 2D)
• Poor connection to vehicle body ground
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No
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No DTC is displayed:
Go to the next step.
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6
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Start the engine and warm up to normal operation temperature.
Verify the diesel particulate filter indicator light condition.
Does the diesel particulate filter indicator light illuminate or flash?
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Yes
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Diesel particulate filter indicator light illuminates:
Perform the manual diesel particulate filter regeneration procedure.
Diesel particulate filter indicator light flashes:
Go to symptom troubleshooting “NO.4 DIESEL PARTICULATE FILTER INDICATOR LIGHT FLASHES”.
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No
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Go to the next step.
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7
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Inspect the following:
• Fuel quality (e.g.: including water contamination, winter/summer blend)
• Fuel line/fuel filter clogging and/or restriction
• Intake-air system restriction
• Exhaust system and/or oxidation catalytic converter restriction
• Charge air cooler condition (restriction or damaged)
• Vacuum leakage
• Cooling fan seat
Are all items normal?
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Yes
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Go to the next step.
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No
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Service if necessary.
Repeat Step 7.
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8
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Inspect the A/C cut-off operation.
Does the A/C cut-off work properly?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part according to A/C cut-off system inspection results.
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9
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Inspect the intake shutter valve operation.
Is there any malfunction?
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Yes
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Repair or replace if necessary.
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No
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Go to the next step.
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10
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Access and monitor the guide blade actuator position sensor and VBCV PIDs using the M-MDS.
Monitor the VBCV_POS using the M-MDS.
Command VBCV PID from 0 to 100 % using simulation function.
Does the VBCV_POS PID reading change according to VBCV commanded value?
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Yes
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Go to Step 12.
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No
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Go to the next step.
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11
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Inspect the guide blade actuator operation.
Is there any malfunction?
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Yes
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Repair or replace if necessary.
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No
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Go to the next step.
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12
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Inspect the hose bands between the following parts:
• Turbocharger compressor housing and air cleaner
• Turbocharger compressor housing and charge air cooler
Are the hose bands loose?
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Yes
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Retighten the hose bands.
If the concern is resolved, the inspection is complete.
If the concern still exists, go to the next step.
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No
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Go to the next step.
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13
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Inspect for improper operation, kinks, clogging or disconnection on guide blade actuator.
Is actuator normal?
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Yes
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Go to the next step.
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No
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Repair or replace if necessary.
If the concern is resolved, the inspection is complete.
If the concern still exists, the turbocharger is normal.
Go to the next step.
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14
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Remove parts necessary to inspect the turbocharger.
Do not remove the turbocharger.
Inspect if the turbocharger compressor wheel is bent, damaged, or interfering with the housing on vehicle.
Is there any malfunction?
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Yes
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Replace the turbocharger.
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No
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Go to the next step.
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15
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Inspect if the turbocharger compressor wheel locknut is loose or has fallen down inside the turbocharger.
Is there any malfunction?
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Yes
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Replace the turbocharger.
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No
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Go to the next step.
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16
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Inspect if turbocharger compressor wheel by hand.
Does wheel turn easily and smoothly?
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Yes
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Go to the next step.
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No
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Replace the turbocharger.
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17
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Inspect if turbocharger turbine wheel is damaged, cracked or interfering with the housing on the vehicle.
Is there any malfunction?
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Yes
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Replace the turbocharger.
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No
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Go to the next step.
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18
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Is any engine oil found inside the turbocharger turbine housing?
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Yes
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Excessive amount of oil is found:
Replace the turbocharger.
Small amount of oil is found:
Wipe oil off of the vehicle, then go to the next step.
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No
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Go to the next step.
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19
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Is any engine oil found inside the turbocharger compressor housing?
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Yes
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Wipe oil off of vehicle and install all removed parts in Step 13. Then, go to the next step.
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No
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Turbocharger is normal.
Install all the parts removed in Step12.
Then, go to the next step.
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20
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Perform the EGR system inspection.
Is the EGR system normal?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part according to the EGR system operation results.
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21
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Inspect idle speed.
(See ENGINE TUNE-UP [MZR-CD 2.2].)
Is the idle speed correct?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part according to the idle speed inspection results.
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22
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Inspect the APP sensor.
Is the APP sensor normal?
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Yes
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Go to the next step.
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No
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Replace the accelerator pedal component.
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23
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Visually inspect the CKP sensor and the teeth of the pulse wheel.
Are the CKP sensor and the teeth of the pulse wheel normal?
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Yes
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Go to the next step.
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No
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Replace the malfunctioning parts.
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24
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Visually inspect the CMP sensor and the teeth of the pulse wheel.
Are the CMP sensor and the teeth of the pulse wheel normal?
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Yes
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Inspect the following PIDs:
(See PCM INSPECTION [MZR-CD 2.2].)
• ECT
• IAT
• MAF
• MAP
• RPM
• O2S11
If the PID value is not as specified, repair or replace malfunctioning parts.
If the PID value is normal, go to the next step.
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No
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Replace malfunctioning parts.
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25
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Inspect the fuel pressure sensor.
Is the fuel pressure normal?
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Yes
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Go to the next step.
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No
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Replace the common rail.
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26
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Inspect the suction control valve.
Is the suction control valve normal?
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Yes
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Go to the next step.
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No
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Replace the supply pump.
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27
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Is the engine compression correct?
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Yes
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Go to the next step.
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No
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Inspect the following:
• Damaged valve seat
• Worn valve stem and valve guide
• Worn or stuck piston ring
• Worn piston, piston ring or cylinder
• Improper valve timing
Service if necessary.
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28
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Inspect the fuel injector.
Is fuel injector normal?
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Yes
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Go to the next step.
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No
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Repair or replace if necessary.
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29
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Inspect the timing chain for the following:
• Chipping of gear teeth
• Low tension
• Breakage damage or cracks
Is the timing chain normal?
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Yes
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Inspect the following:
• Clutch slippage
• CKP sensor
• Boost sensor and related circuit
• Brake system for dragging
If normal, remove and inspect the supply pump and common rail.
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No
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If the valve timing is incorrect, adjust the valve timing.
If the timing chain is not normal, replace the timing chain.
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30
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Verify test results.
• If normal, return to the diagnostic index to service any additional symptoms.
• If the malfunction remains, inspect the related Service Information and perform repair or diagnosis.
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