GENERATOR REMOVAL/INSTALLATION [MZR-CD 2.2]

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Warning

•  Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.

•  When the battery cables are connected, touching the vehicle body with generator terminal B will generate sparks. This can cause personal injury, fire, and damage to the electrical components. Always disconnect the negative battery cable before performing the following operation.

1.  Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR-CD 2.2].)

2.  Remove the engine cover. (See ENGINE COVER REMOVAL/INSTALLATION [MZR-CD 2.2].)

3.  Remove the fresh-air duct (No.1, No.2). (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR-CD 2.2].)

4.  Remove the aerodynamic under cover No.2 and splash shield as a single unit. (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.) (See SPLASH SHIELD REMOVAL/INSTALLATION.)

5.  Remove the drive belt. (See DRIVE BELT REMOVAL/INSTALLATION [MZR-CD 2.2].)

6.  Remove the cooling fan. (See COOLING FAN COMPONENT REMOVAL/INSTALLATION [MZR-CD 2.2].)

7.  Disconnect the fuel pressure sensor connector.

8.  Disconnect the boost sensor connector.

9.  Disconnect the engine coolant temperature sensor connector.

10.  Remove in the order indicated in the table.

11.  Install in the reverse order of removal.

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1	Terminal B cable
2	Generator connector
3	Solenoid valve and bracket component
4	Generator (See Generator Removal Note.) (See Generator Installation Note.)

Generator Removal Note

1.  Remove the A/C compressor with the cooler hose still connected and secure the A/C compressor using wire or rope so that it is out of the way. (See A/C COMPRESSOR REMOVAL/INSTALLATION.)

2.  Remove the cooler hose bracket fitting nut and set the cooler hose out of the way. (See REFRIGERANT LINE REMOVAL/INSTALLATION.)

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3.  To prevent damage to the radiator core, protect it by covering the radiator surface with cardboard.

4.  Remove the generator from below the engine compartment.

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Generator Installation Note

1.  To facilitate the installation of the generator to the engine, grasp the spacer in the bolt installation hole using pliers and push it down to the nut side.

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2.  Install the generator to the engine.

3.  Tighten bolts temporarily.

4.  Tighten bolts to the specified tightening torque.