PARKING BRAKE CABLE REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6, MZR 2.0, MZ-CD 1.6, MZR-CD 2.2]

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1.  Remove the following parts:

(1)  Upper panel (See UPPER PANEL REMOVAL/INSTALLATION.)
(2)  Shift knob (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)
(3)  Selector lever knob (ATX or CVT) (See AUTOMATIC TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.) (See CVT (CONTINUOUSLY VARIABLE TRANSAXLE) SHIFT MECHANISM REMOVAL/INSTALLATION.)
(4)  Shift panel (See SHIFT PANEL REMOVAL/INSTALLATION.)
(5)  Side wall (See SIDE WALL REMOVAL/INSTALLATION.)
(6)  Console (See CONSOLE REMOVAL/INSTALLATION.)

2.  Remove the under cover. (See REAR TRAILING LINK REMOVAL/INSTALLATION.)

3.  Remove the tunnel member. (MZR 1.5, MZR 1.6, MZR 2.0, MZ-CD 1.6) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6].)

4.  Remove the member. (MZR-CD 2.2) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR-CD 2.2].)

5.  Disconnect the hanger rubber from the main silencer. (MZR 1.5, MZR 1.6, MZR 2.0, MZ-CD 1.6)

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6.  Disconnect the hanger rubber from the presilencer. (MZR-CD 2.2)

7.  Disconnect the hanger rubber from the main silencer. (MZR 2.0, MZR 1.6 (with TWC))

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8.  Remove the installation screw and cap for the insulator (middle No.1) and the insulator (middle No.2). (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6].) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR-CD 2.2].)

9.  Remove the installation nuts for the main silencer. (MZR 1.5, MZR 1.6, MZR 2.0, MZ-CD 1.6) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6].)

10.  Remove the installation nuts for the presilencer. (MZR-CD 2.2) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR-CD 2.2].)

11.  Remove the insulator (middle No.2). (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6].) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR-CD 2.2].)

12.  Suspend the main silencer or presilencer using a rope.

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13.  Remove in the order indicated in the table.

14.  Install in the reverse order of removal.

15.  After installation, inspect the parking brake stroke and adjust if necessary. (See PARKING BRAKE LEVER INSPECTION.)

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1
Parking brake switch connector
2
Adjusting nut
3
Bolt
4
Parking brake lever
5
Nut
6
Parking brake cable
(See Parking Brake Cable Installation Note.)


Parking Brake Cable Installation Note

1.  Pass the parking brake cable inside the rear ABS wheel-speed sensor wiring harness as shown in the figure.

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2.  Install the parking brake cable.

3.  Verify that the end of the parking brake cable outer end is out of the caliper as shown in the figure.

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