FUEL-FILLER LID LOCK ACTUATOR SHORT-CORD REMOVAL/INSTALLATION [(E)]

id0914007011x2

Replacement Part

Warning

•  Fuel is highly flammable and dangerous. Fuel line spills and leakage can cause serious injury or death, and damage to equipment. If fuel comes into contact with the skin and eyes it will cause irritation. To prevent this, always perform the "Fuel Line Safety Procedure" referring to the "BEFORE REPAIR PROCEDURE".

•  A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching a vehicle.

4SD

1.  Level the vehicle.

2.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See BEFORE SERVICE PRECAUTION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].) (See BEFORE SERVICE PRECAUTION [SKYACTIV-X 2.0].) (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 1.8].)

3.  Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See FUEL DRAINING PROCEDURE [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].) (See FUEL DRAINING PROCEDURE [SKYACTIV-X 2.0].) (See FUEL DRAINING PROCEDURE [SKYACTIV-D 1.8].)

4.  Open the fuel-filler lid.

Note

•  If the fuel-filler lid cannot be opened due to a discharged battery or malfunctions in the electrical system, open the fuel-filler lid referring to the [FUEL-FILLER LID LOCK ACTUATOR MANUAL RELEASE PROCEDURE]. (See FUEL-FILLER LID LOCK ACTUATOR MANUAL RELEASE PROCEDURE [(E)].)

5.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

6.  Remove the following parts:

(1)  Rear tire (LH)

(2)  Rear mudguard (LH) (See MUDGUARD REMOVAL/INSTALLATION.)

(3)  Fuel-filler pipe (See FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-D 1.8].) (See FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].)

(4)  Trunk covering (See TRUNK COVERING REMOVAL/INSTALLATION.)

(5)  Trunk board (See TRUNK BOARD REMOVAL/INSTALLATION [(E)].)

(6)  Trunk end trim (See TRUNK END TRIM REMOVAL/INSTALLATION.)

7.  Partially peel the trunk side trim (LH). (See TRUNK SIDE TRIM REMOVAL/INSTALLATION [(E)].)

8.  Remove the trunk side insulator (LH). (See TRUNK SIDE INSULATOR REMOVAL/INSTALLATION.)

9.  Remove the fuel-filler lid box. (See FUEL-FILLER LID LOCK ACTUATOR REMOVAL/INSTALLATION [(E)].)

10.  Remove the clip.

am3zzw00029520

11.  Disconnect the connector.

12.  Remove the fuel-filler lid lock actuator short-cord.

13.  Install in the reverse order of removal.

14.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See AFTER SERVICE PRECAUTION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].) (See AFTER SERVICE PRECAUTION [SKYACTIV-X 2.0].) (See AFTER SERVICE PRECAUTION [SKYACTIV-X 2.0].)

5HB

1.  Level the vehicle.

2.  Complete the “BEFORE SERVICE PRECAUTION”. (See BEFORE SERVICE PRECAUTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See BEFORE SERVICE PRECAUTION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].) (See BEFORE SERVICE PRECAUTION [SKYACTIV-X 2.0].) (See BEFORE SERVICE PRECAUTION [SKYACTIV-D 1.8].)

3.  Drain the fuel. (See FUEL DRAINING PROCEDURE [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See FUEL DRAINING PROCEDURE [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].) (See FUEL DRAINING PROCEDURE [SKYACTIV-X 2.0].) (See FUEL DRAINING PROCEDURE [SKYACTIV-D 1.8].)

4.  Open the fuel-filler lid.

Note

•  If the fuel-filler lid cannot be opened due to a discharged battery or malfunctions in the electrical system, open the fuel-filler lid referring to the [FUEL-FILLER LID LOCK ACTUATOR MANUAL RELEASE PROCEDURE]. (See FUEL-FILLER LID LOCK ACTUATOR MANUAL RELEASE PROCEDURE [(E)].)

5.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION [(E)].)

6.  Remove the following parts:

(1)  Rear tire (LH)

(2)  Rear mudguard (LH) (See MUDGUARD REMOVAL/INSTALLATION.)

(3)  Fuel-filler pipe (See FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-D 1.8].) (See FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See FUEL-FILLER PIPE REMOVAL/INSTALLATION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].)

(4)  Rear package tray (See REAR PACKAGE TRAY REMOVAL/INSTALLATION.)

(5)  Trunk covering (See TRUNK COVERING REMOVAL/INSTALLATION.)

(6)  Trunk board (See TRUNK BOARD REMOVAL/INSTALLATION [(E)].)

(7)  Trunk end trim (See TRUNK END TRIM REMOVAL/INSTALLATION.)

(8)  Trunk side upper trim (LH) (See TRUNK SIDE UPPER TRIM REMOVAL/INSTALLATION.)

7.  Partially peel the trunk side trim (LH). (See TRUNK SIDE TRIM REMOVAL/INSTALLATION [(E)].)

8.  Remove the trunk side insulator (LH). (See TRUNK SIDE INSULATOR REMOVAL/INSTALLATION.)

9.  Remove the fuel-filler lid box. (See FUEL-FILLER LID LOCK ACTUATOR REMOVAL/INSTALLATION [(E)].)

10.  Remove the clip.

am3zzw00028088

11.  Disconnect the connector.

12.  Cut the bands.(See Band Assembly Note.)

am3zzw00028089

13.  Remove the fuel-filler lid lock actuator short-cord.

14.  Install in the reverse order of removal.

15.  Complete the “AFTER SERVICE PRECAUTION”. (See AFTER SERVICE PRECAUTION [SKYACTIV-G (WITHOUT CYLINDER DEACTIVATION (E))].) (See AFTER SERVICE PRECAUTION [SKYACTIV-G (WITH CYLINDER DEACTIVATION (E))].) (See AFTER SERVICE PRECAUTION [SKYACTIV-X 2.0].) (See AFTER SERVICE PRECAUTION [SKYACTIV-X 2.0].)

Band Assembly Note

1.  Assemble the bands.

Caution

•  If the bands are assembled too tightly, the fuel-filler lid opener cable may not operate. When assembling the bands, allow some clearance for the fuel-filler lid opener cable to operate.

am3zzw00036153

2.  Verify the operation of the fuel-filler lid opener cable.