QUARTER WINDOW GLASS INSTALLATION

id091200002600

Warning

•  Using a razor with bare hands can cause injury. Always wear gloves when using a razor.

Caution

•  If a door is opened or closed when all the window glass is closed, the resulting change in air pressure could cause the sealant to crack preventing the proper installation of the glass. Keep the door glass open until the quarter window glass installation is completed.

1.  Clean and degrease the ceramic part along the perimeter of the glass.

2.  Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.

3.  Apply primer to the area of the glass shown in the figure.

•  Follow the primer product instructions for the drying time.

Caution

•  To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.

Note

•  Apply primer to the hollowed marks in the ceramic coating.

am6zzw00018220

4.  Cut away the old sealant using a razor or scraper so that 1—2 mm {0.04—0.08 in} thickness of sealant remains along the perimeter of the frame.

5.  Clean and degrease the bonding surface along the perimeter of the body.

6.  Apply primer to the area of the body shown in the figure.

•  Follow the primer product instructions for the drying time.

Caution

•  To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.

am6zzw00018221

7.  Install the fastener to the areas shown in the figure.

8.  After the primer has dried, apply 11 mm {0.43 in}in thickness, 5 mm {0.2 in}in width of sealant using a sealant gun. Where it is not applied properly, correctly apply it using a spatula.

am6zzw00008821

9.  Insert the positioning pins to the body and install the quarter window glass.

10.  Verify that the gap at the upper and side parts of the glass is within the specification shown in the figure, then press along the perimeter of the glass.

am6zzw00018043

11.  Install the following parts:

(1)  C-pillar trim (See C-PILLAR TRIM REMOVAL/INSTALLATION.)

(2)  D-pillar trim (See D-PILLAR TRIM REMOVAL/INSTALLATION.)

(3)  Trunk side upper trim (See TRUNK SIDE UPPER TRIM REMOVAL/INSTALLATION.)

(4)  Trunk end trim (See TRUNK END TRIM REMOVAL/INSTALLATION.)

(5)  Trunk side pocket (See TRUNK SIDE POCKET REMOVAL/INSTALLATION.)

(6)  Trunk board (See TRUNK BOARD REMOVAL/INSTALLATION.)

(7)  Trunk covering (See TRUNK COVERING REMOVAL/INSTALLATION.)

(8)  Rear seat belt lower anchor installation bolt (See REAR SEAT BELT REMOVAL/INSTALLATION.)

(9)  Rear seat cushion (See REAR SEAT CUSHION REMOVAL/INSTALLATION.)

(10)  Rear scuff plate (See REAR SCUFF PLATE REMOVAL/INSTALLATION.)

12.  Connect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

13.  Allow the sealant to harden completely.

Note

•  Follow the product instructions for the sealant hardening time.