ENGINE DISASSEMBLY/ASSEMBLY [MZ-CD 1.6]


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1.  Remove the vacuum pump. (See VACUUM PUMP REMOVAL/INSTALLATION [MZ-CD 1.6].)

2.  Set the SST as shown in the figure.

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3.  Hang the engine and transaxle using the SST, and then take it down from the engine jack.

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4.  Remove following parts:

(1)  Vacuum chamber
(2)  Starter (See STARTER REMOVAL/INSTALLATION [MZ-CD 1.6].)
(3)  Joint shaft (See JOINT SHAFT REMOVAL/INSTALLATION [MZ-CD 1.6].)
(4)  Transaxle (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [B65M-R].)
(5)  Pressure plate and clutch disc (See CLUTCH UNIT REMOVAL/INSTALLATION [B65M-R].)
(6)  Turbocharger and exhaust manifold (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6].)
(7)  Oil cooler (See OIL COOLER REMOVAL/INSTALLATION [MZ-CD 1.6].)
(8)  Oil pressure switch (See OIL PRESSURE INSPECTION [MZ-CD 1.6].)
(9)  Fuel hose
(10)  Water bypass hose
(11)  EGR cooler with bypass valve and EGR vale (See EGR VALVE REMOVAL/INSTALLATION [MZ-CD 1.6].)
(12)  Generator (See GENERATOR REMOVAL/INSTALLATION [MZ-CD 1.6].)

5.  Remove in the order indicated in the table.

6.  Install in the reverse order of removal.

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1
Drive belt auto tensioner
2
Generator bracket
3
A/C compressor bracket