Note
Refer to "64.Body Control 10I.Troubleshooting(Central GateWay) diagnostic system check - central gateway controls".
Caution
1) Connect the scan tool.
2) Turn ON the ignition switch.
3) Check the vehicle specifications and verify the status of communication with the following control modules using a scan tool. Can communication with any of the control modules be established?
Yes
=>Go to Control panel communication verification.
No
=>Go to Control panel inspection.
1) Verify that communication can be established with the control panel using a scan tool. Can communication with the control panel be established?
Yes
=>Go to Instrument panel cluster communication verification.
No
Go to Lost communication with the automatic air conditioning control unit.
1) Verify the communication status with the instrument panel cluster using the scan tool. Is communication with the instrument panel cluster established?
Yes
=>Go to BCM communication verification.
No
=>Go to Instrument panel cluster power supply and ground circuit inspection.
1) Check the communication status with the BCM using the scan tool. Is communication with the BCM established?
Yes
=>Go to Wireless access module communication verification.
No
Go to Lost communication with the BCM.
1) Verify that communication can be established with the wireless access module using a scan tool. Can communication with the wireless access module be established?
Yes
=>Go to Headlight auto leveling control unit communication verification.
No
Go to Lost communication with the wireless access module.
1) Verify the communication status with the headlight auto leveling control unit using a scan tool. Can communication with the headlight auto leveling control unit be established?
Yes
=>Go to Inspection for open circuit and short circuit in Body CAN communication circuit.
No
Go to Lost communication with the headlight auto leveling control unit.
1) Inspect the power supply circuit and ground circuit of the instrument panel cluster for the following. Is the result normal?
Refer to "LHD Controller Area Network (Central Gateway C/U)" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 with DPD))" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 without DPD, RZ4E))" in the ETM (wiring diagram). (Open using the ETM viewer.).
Yes
=>Go to Inspection for open circuit and short circuit in Body CAN communication circuit.
No
Repair the circuit as necessary.
1) Inspect for an intermittent short together between the CAN Low and CAN High circuits, and an intermittent short to ground or intermittent short to the power supply circuit. Is the result normal?
2) Inspect for intermittent open circuits in the CAN Low circuit and CAN High circuit in the control unit with which communication cannot be established. Is the result normal?
Refer to "LHD Controller Area Network (Central Gateway C/U)" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 with DPD))" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 without DPD, RZ4E))" in the ETM (wiring diagram). (Open using the ETM viewer.).
3) Are all of the results normal?
Yes
No
Repair the circuit as necessary.
1) Turn OFF the ignition switch.
2) Disconnect the control panel harness connector (B10).
Refer to "LHD Controller Area Network (Central Gateway C/U)" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 with DPD))" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 without DPD, RZ4E))" in the ETM (wiring diagram). (Open using the ETM viewer.).
3) Turn ON the ignition switch.
4) Verify that communication can be established with the control units other than the control panel using a scan tool. Can communication with the control units other than the control panel be established?
Yes
=>Go to Control panel replacement.
No
=>Go to Instrument panel cluster inspection.
1) Turn OFF the ignition switch.
2) Disconnect the instrument panel cluster harness connector (B7).
Refer to "LHD Controller Area Network (Central Gateway C/U)" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 with DPD))" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 without DPD, RZ4E))" in the ETM (wiring diagram). (Open using the ETM viewer.).
3) Turn ON the ignition switch.
4) Verify that communication can be established with control units other than the instrument panel cluster using a scan tool. Can communication with control units other than the instrument panel cluster be established?
Yes
=>Go to Instrument panel cluster replacement.
No
1) Turn OFF the ignition switch.
2) Disconnect the BCM harness connector (B18).
Refer to "LHD Controller Area Network (Central Gateway C/U)" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 with DPD))" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 without DPD, RZ4E))" in the ETM (wiring diagram). (Open using the ETM viewer.).
3) Turn ON the ignition switch.
4) Verify that communication can be established with control units other than the BCM using a scan tool. Can communication with control units other than the BCM be established?
Yes
No
=>Go to Wireless access module inspection.
1) Turn OFF the ignition switch.
2) Disconnect the wireless access module harness connector (B13 or B15).
Refer to "LHD Controller Area Network (Central Gateway C/U)" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 with DPD))" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 without DPD, RZ4E))" in the ETM (wiring diagram). (Open using the ETM viewer.).
3) Turn ON the ignition switch.
4) Verify that communication can be established with the control units other than the wireless access module using a scan tool. Can communication with the control units other than the wireless access module be established?
Yes
=>Go to Wireless access module replacement.
No
=>Go to Headlight auto leveling control unit inspection.
1) Turn OFF the ignition switch.
2) Disconnect the headlight auto leveling control unit harness connector (C99).
Refer to "LHD Controller Area Network (Central Gateway C/U)" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 with DPD))" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 without DPD, RZ4E))" in the ETM (wiring diagram). (Open using the ETM viewer.).
3) Turn ON the ignition switch.
4) Check the communication status with control units other than the headlight auto leveling control unit using a scan tool. Can communication with control units other than the headlight auto leveling control unit be established?
Yes
=>Go to Headlight auto leveling control unit replacement.
No
=>Go to Body CAN communication circuit resistance check.
1) Turn OFF the ignition switch.
2) Disconnect the central gateway control unit harness connector (B41).
3) Connect the instrument panel cluster harness connector (B7) and BCM harness connector (B18).
4) Measure the resistance at the instrument panel cluster (pins 21 and 22 of B7) from the backside of the instrument panel cluster harness connector with a DMM. Is the resistance within the specified range?
Note
Refer to "LHD Controller Area Network (Central Gateway C/U)" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 with DPD))" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 without DPD, RZ4E))" in the ETM (wiring diagram). (Open using the ETM viewer.).
Value: 50 to 70 Ω
Yes
=>Go to Central gateway control unit replacement.
No
=>Go to Instrument panel cluster internal resistance inspection.
1) Disconnect the BCM harness connector (B18).
2) Measure the resistance of the BCM harness connector (pins 3 and 4 of B18) with a DMM. Is the resistance within the specified range?
Refer to "LHD Controller Area Network (Central Gateway C/U)" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 with DPD))" in the ETM (wiring diagram). (Open using the ETM viewer.).
Refer to "RHD Controller Area Network (Central Gateway C/U (4JJ3 without DPD, RZ4E))" in the ETM (wiring diagram). (Open using the ETM viewer.).
Value: 110 to 130 Ω
Yes
No
=>Go to Instrument panel cluster replacement.
Note
Refer to "7.HVAC 7B.Heater Ventilator Airconditioner control panel and control lever removal".
Refer to "7.HVAC 7B.Heater Ventilator Airconditioner control panel and control lever installation".
Refer to "7.HVAC 7B.Heater Ventilator Airconditioner control panel and control lever setting".
Procedure completion
Note
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. instrument panel cluster removal".
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. instrument panel cluster installation".
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. instrument panel cluster setting".
Procedure completion
Note
Refer to "9.Body, Cab, Accessories 9Z.Body, Cab, Accessories Electrical Control BCM removal".
Refer to "9.Body, Cab, Accessories 9Z.Body, Cab, Accessories Electrical Control BCM installation".
Refer to "9.Body, Cab, Accessories 9Z.Body, Cab, Accessories Electrical Control BCM setting".
Procedure completion
Note
Refer to "9.Body, Cab, Accessories 9Z.Body, Cab, Accessories Electrical Control wireless access module removal".
Refer to "9.Body, Cab, Accessories 9Z.Body, Cab, Accessories Electrical Control wireless access module installation".
Procedure completion
Note
Procedure completion
Note
Refer to "9.Body, Cab, Accessories 9Z.Body, Cab, Accessories Electrical Control central gateway control unit removal".
Refer to "9.Body, Cab, Accessories 9Z.Body, Cab, Accessories Electrical Control central gateway control unit setting".
Procedure completion
1) Check the vehicle specifications and verify the status of communication with the following control modules using a scan tool. Can communication with all the control modules be established?
Yes
The system is normal.
No