NO.33 ENGINE DOES NOT RESTART [MZR 2.0 DISI i-stop]


id0103d3333800

33

ENGINE DOES NOT RESTART

DESCRIPTION
•  Engine does not restart when attempting to resume driving vehicle after stopping, and indicator lights/warning lights in instrument cluster are all illuminated.
•  Engine does not restart even though restart conditions are met.
POSSIBLE CAUSE
False detection of engine restart restriction conditions during engine stop
•  False detection of vehicle in unsafe condition while i-stop function is operating
―  False detection of open bonnet
•  Bonnet latch switch malfunction
•  Open circuit in wiring harness between bonnet latch switch terminal A and BCM terminal 1J
―  False detection of open, liftgate/trunk
•  Door latch switch malfunction
•  Liftgate/trunk lid latch switch malfunction
•  Open circuit in wiring harness between door latch switch and BCM
•  Short to ground in wiring harness between liftgate/trunk lid latch switch and BCM
Cannot recognize signal for conditions permitting engine restart
•  False recognition of clutch pedal not depressed
―  Clutch stroke sensor malfunction
―  Short or open circuit in wiring harness between the following terminals:
•  Clutch stroke sensor terminal C—PCM terminal 1N
•  Clutch stroke sensor terminal D—PCM terminal 1P
•  Clutch stroke sensor terminal B—PCM terminal 1AS
•  False recognition of depressed accelerator pedal
―  APP sensor malfunction
•  False detection of steering wheel rotation speed
―  Steering angle sensor initialization malfunction
―  Steering angle sensor malfunction
―  Short or open circuit in wiring harness between steering angle sensor and BCM terminals 2D, 2E, 2F, 2G, 2H, or 2I
Engine system malfunction
•  Piston-stop position malfunction while i-stop function is operating
―  Intake-air system related malfunction (air suction, vacuum hose breakage)
―  EGR control malfunction
―  Purge control malfunction
―  Throttle value operation malfunction (drive-by-wire control malfunction)
―  Generator control malfunction
―  Engine starting system malfunction
―  CKP sensor malfunction
•  Mechanical (engine) malfunction
―  Valve timing malfunction
―  Variable valve timing system operation malfunction

Diagnostic procedure

STEP

INSPECTION

RESULTS

ACTION

1
Retrieve the PCM and BCM DTCs using the M-MDS.
Are any DTCs present?
Yes
Go to the applicable DTC inspection.
No
Go to the next step.
2
Perform the initialization of the steering angle sensor.
Has the malfunction symptom been eliminated?
Yes
Malfunction caused by the steering angle sensor initialization malfunction.
•  Symptom troubleshooting is completed.
No
Go to the next step.
3
Switch the ignition to ON.
Access the BCM PID HOOD_SW using the M-MDS.
Is the HOOD_SW PID value normal?
Yes
Go to Step 5.
No
Go to the next step.
4
Inspect the bonnet latch switch.
Is there any malfunction?
Yes
Replace the bonnet latch switch.
No
Repair or replace the wiring harness between bonnet latch switch terminal A and BCM terminal 1J for a possible open circuit.
5*
Switch the ignition to ON.
Access the following BCM PIDs using the M-MDS:
•  TR/LG_SW
•  DRSW_D
•  DRSW_P
•  DRSW_LR
•  DRSW_RR
Are the PID values congruent with the opening and closing of the doors and liftgate/trunk?
Yes
Go to Step 7.
No
Go to the next step.
6
Inspect the PID-related switch in which the malfunction occurred in Step 5.
Is there any malfunction?
Yes
Replace the applicable switch.
No
Inspect the following in which the malfunction occurred in Step 5:
•  Open circuit in wiring harness between door latch switch and BCM
•  Short to ground in wiring harness between liftgate/trunk lid latch switch and BCM
Repair or replace the suspected wiring harness.
7*
Switch the ignition to ON.
Access the EHPAS PID STEER_RATE using the M-MDS.
Is the PID value normal?
Yes
Go to Step 9.
No
Perform the initialization of the steering angle sensor and verify the PID values again.
•  If the PID values are normal:
―  Steering angle sensor initialization malfunction.
―  The symptom troubleshooting is completed.
•  If the PID values are not normal:
―  Go to the next step.
8
Inspect the steering angle sensor.
Is there any malfunction?
Yes
Replace the steering angle sensor.
No
Inspect the wiring harness between the following terminals for a short or open circuit:
•  Steering angle sensor terminal A—BCM terminal 2E
•  Steering angle sensor terminal B—BCM terminal 2H
•  Steering angle sensor terminal C—BCM terminal 2I
•  Steering angle sensor terminal D—BCM terminal 2F
•  Steering angle sensor terminal E—BCM terminal 2D
•  Steering angle sensor terminal F—BCM terminal 2G
Repair or replace the suspected wiring harness.
9
Switch the ignition to ON.
Access the PCM PID CPP using the M-MDS.
Does the CPP PID value change according to the amount the clutch pedal is depressed?
Yes
Go to Step 11.
No
Go to the next step.
10
Inspect the clutch stroke sensor.
Is there any malfunction?
Yes
Replace the clutch stroke sensor.
No
Inspect the wiring harness between the following terminals for a short or open circuit:
•  Clutch stroke sensor terminal C—PCM terminal 1N
•  Clutch stroke sensor terminal D—PCM terminal 1P
•  Clutch stroke sensor terminal B—PCM terminal 1AS
Repair or replace the suspected wiring harness.
11*
Switch the ignition to ON.
Access the following PCM PIDs using the M-MDS when the accelerator pedal is initially depressed:
•  APP1
•  APP2
Does the PID values rise according to the accelerator pedal depression?
Yes
Go to the next step.
No
Replace the accelerator pedal.
12
Switch the ignition to ON using the push button start switch.
Does the engine start smoothly?
Yes
Go to the next step.
No
Go to the applicable symptom troubleshooting.
13
Start the engine and warm it up completely.
Verify the idling condition.
Is the engine idling rough?
Yes
Inspect the following:
•  EGR system
•  Purge system
•  Variable valve timing system
•  Air suction into intake-air system
•  Vacuum hose leakage
Repair or replace the malfunctioning part according to the inspection results.
No
Go to the next step.
14
Perform the Drive-by-wire Control System Inspection.
Is the drive-by-wire control system normal
Yes
Repair or replace the malfunctioning part according to the inspection results.
No
Go to the next step.
15
Start the engine and idle it.
Monitor the PCM PID ALTT V value of the data monitor function when the PCM PID ALTF is turned ON/OFF using the simulation function.
Does the ALTT V PID value increase and/or decrease in accordance with the ALTF ON/OFF operation?
Yes
Go to the next step.
No
Inspect the following:
•  Wiring harness between generator terminal P and PCM terminal 2AJ
•  Wiring harness between generator terminal D and PCM terminal 2AI
Repair or replace the malfunctioning part according to the inspection results.
16
Start the engine and idle it.
Verify the PCM terminal 2W output signal wave pattern using an oscilloscope.
Is the output wave pattern normal?
Yes
Replace the PCM.
No
Go to the next step.
17
Visually inspect the CKP sensor pulse wheel.
Are there any cracks or bending in the pulse wheel?
Yes
Replace the crankshaft pulley.
No
Inspect the wiring harness between the following terminals:
•  CKP sensor terminal A—PCM terminal 2T
•  CKP sensor terminal B—PCM terminal 2W
•  CKP sensor terminal C—PCM terminal 2O
If there is a malfunction:
•  Repair or replace the suspected wiring harness.
If normal:
18
Verify the test results.
•  If normal, return to the diagnostic index to service any additional symptoms. (See SYMPTOM DIAGNOSTIC INDEX [MZR 2.0 DISI i-stop].)
•  If a malfunction remains, inspect the related Service Information and perform the repair or diagnosis.
―  If the vehicle is repaired, troubleshooting is completed.
―  If the vehicle is not repaired or additional diagnostic information is not available, replace the PCM. (See PCM REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)