NO.12 LOW IDLE/STALLS DURING DECELERATION [MZR-CD 2.2]


id0103f3821000

12

LOW IDLE/STALLS DURING DECELERATION

DESCRIPTION
•  Engine stops unexpectedly at the beginning of deceleration or recovery from deceleration.
POSSIBLE CAUSE
•  Intake-air system restriction or clogging
•  Poor fuel quality
•  Improper operation of A/C system
•  Inadequate fuel pressure
―  Fuel pressure sensor or related circuit malfunction
―  Fuel pressure limiter malfunction (built-in common rail)
―  Suction control valve control circuit malfunction (damaged to driver in PCM caused by short circuit to ground system)
―  Suction control valve malfunction (built-in supply pump)
―  Supply pump malfunction
•  Fuel leakage
•  Fuel line restriction or clogging
•  Fuel filter restriction or clogging
•  Incorrect fuel injection timing
•  Incorrect idle speed
•  Erratic signal from CKP sensor
•  Erratic signal from CMP sensor
•  Fuel injector malfunction
•  Low engine compression
•  Improper valve timing
•  Glow system malfunction
•  Fuel warmer malfunction
•  EGR system malfunction
•  MAF/IAT sensor or related circuit malfunction
•  ECT sensor or related circuit malfunction
•  Neutral switch malfunction or related circuit malfunction
•  APP sensor or related circuit malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair procedures. Read the following warnings before performing the fuel system services:
•  Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
•  Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete “BEFORE SERVICE PRECAUTION” and “AFTER SERVICE PRECAUTION” described in this manual. (See BEFORE SERVICE PRECAUTION [MZR-CD 2.2].) (See AFTER SERVICE PRECAUTION [MZR-CD 2.2].)

Diagnostic Procedure

STEP

INSPECTION

RESULTS

ACTION

1
Does the engine idle roughly?
Yes
Go to the symptom troubleshooting “NO.10 ENGINE RUNS ROUGH/ROLLING IDLE”.
No
Go to the next step.
2
Inspect the following:
•  Fuel line/fuel filter clogging or restriction
•  Intake-air system restriction or clogging
•  Fuel quality (e.g.: include water contamination, winter/summer blend)
Are all items normal?
Yes
Go to the next step.
No
Service if necessary.
Repeat Step 2.
3
Perform the KOEO or KOER self test.
Are any DTCs displayed?
Yes
DTC is displayed:
•  Go to the applicable DTC inspection.
Communication error message is displayed:
•  Open circuit in wiring harness between main relay terminal E and PCM terminal 2I
•  Open circuit in wiring harness between main relay terminal C and PCM terminals 2C, 2F
•  Main relay is stuck open.
•  Open or poor ground circuit (PCM terminals 2A, 2B, 2D and 2E)
•  Poor connection of vehicle body ground
No
Go to the next step.
4
Inspect the idle speed.
Is there any malfunction?
Yes
Repair or replace the malfunctioning part according to the inspection results.
No
Go to the next step.
5
Inspect the APP sensor.
Is there any malfunction?
Yes
Replace the accelerator pedal component.
No
Go to the next step.
6
Switch the ignition to ON (engine off).
Measure the voltage at the following terminals (wiring harness-side):
•  PCM sensor terminal 2AL
•  PCM sensor terminal 2AT
Is the voltage normal?
Yes
Go to the next step.
No
If the PCM terminal 2AL voltage is not normal:
•  Inspect the CPP switch and related wiring harness.
If the PCM terminal 2AT voltage is not normal:
•  Inspect the neutral switch and related wiring harness.
Repair or replace the malfunctioning part according to the inspection results.
7
Visually inspect the CKP sensor and teeth of pulse wheel.
Are the CKP sensor and teeth of pulse wheel normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning part according to the inspection results.
8
Visually inspect the CMP sensor and teeth of pulse wheel.
Are the CMP sensor and teeth of pulse wheel normal?
Yes
Access the following PIDs using the M-MDS:
•  ECT
•  IAT
•  MAF
•  RPM
―  If the PID value is not normal:
•  Repair or replace the malfunctioning part according to the inspection results.
―  If the PID value is normal:
•  Go to the next step.
No
Repair or replace the malfunctioning part according to the inspection results.
9
Inspect the suction control valve.
Is there any malfunction?
Yes
Replace the supply pump.
No
Go to the next step.
10
Switch the ignition to off.
Disconnect the suction control valve and PCM connectors.
Inspect for continuity between suction control valve terminal A (wiring harness-side) and body ground.
Is there continuity?
Yes
Repair or replace the wiring harness for a possible short to ground.
•  If the malfunction remains:
―  Replace the PCM. (damaged to driver in PCM caused by short circuit to ground system)
No
Go to the next step.
11
Inspect the fuel pressure sensor.
Is there any malfunction?
Yes
Replace the common rail.
No
Go to the next step.
12
Inspect the engine compression.
Is there any malfunction?
Yes
Inspect the following:
•  Damaged valve seat
•  Worn valve stem and valve guide
•  Worn or stuck piston ring
•  Worn piston, piston ring or cylinder
•  Improper valve timing
Service if necessary.
No
Go to the next step.
13
Inspect the fuel injector.
Is there any malfunction?
Yes
Replace the fuel injector.
No
Go to the next step.
14
Note
•  If the following test cannot be performed due to engine stalling, go to the next step.
Connect the pressure gauge to the A/C line.
Turn the blower and A/C switches on.
Is the pressure within the specification?
Yes
Go to the next step.
No
If the A/C is always on:
•  Go to the symptom troubleshooting “NO.26 A/C ALWAYS ON OR A/C COMPRESSOR RUNS CONTINUOUSLY”.
For other symptoms:
•  Inspect the following:
―  Refrigerant charging amount
―  Cooling fan operation
•  Repair or replace the malfunctioning part according to the inspection results.
15
Perform the EGR Valve Operation Inspection.
Is there any malfunction?
Yes
Repair or replace the malfunctioning part according to the inspection results.
No
Go to the next step.
16
Inspect the fuel warmer.
Is there any malfunction?
Yes
Replace the fuel warmer.
No
Go to the next step.
17
Inspect the glow system operation.
Is there any malfunction?
Yes
Repair or replace the malfunctioning part according to the inspection results.
No
Remove the supply pump and common rail.
Inspect the supply pump and common rail.
Repair or replace the malfunctioning part according to the inspection results.
18
Verify test results.
•  If normal, return to the diagnostic index to service any additional symptoms.
•  If the malfunction remains, inspect the related Service Information and perform the repair or diagnosis.
―  If the vehicle is repaired, troubleshooting is completed.
―  If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later calibration is available. Retest.