ENGINE DISASSEMBLY/ASSEMBLY [13B-MSP]


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Caution
•  The oil pan could be damaged or dented if the engine’s own weight is subjected to an impact against a level surface. Always set two pieces of wood in the positions shown in the figure to prevent the oil pan from being dented. If the oil pan is dented, the amount of intake oil and the fluid pressure will decrease.
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1.  Remove the engine from the transmission. (See TRANSMISSION REMOVAL/INSTALLATION [P66M-D].) (See TRANSMISSION REMOVAL/INSTALLATION [R15M-D].) (See AUTOMATIC TRANSMISSION REMOVAL/INSTALLATION [SJ6A-EL].)

2.  Remove the following parts:

(1)  Clutch unit (MT) (See CLUTCH UNIT REMOVAL/INSTALLATION.)
(2)  Drive plate (AT) (See DRIVE PLATE REMOVAL/INSTALLATION [SJ6A-EL].)
(3)  Exhaust manifold (See EXHAUST SYSTEM REMOVAL/INSTALLATION [13B-MSP].)
(4)  Extension manifold (upper and lower) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [13B-MSP].)
(5)  Oil filler pipe (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [13B-MSP].)
(6)  Metering oil pump (No.1 and No.2) (See METERING OIL PUMP REMOVAL/INSTALLATION [13B-MSP].)
(7)  Oil nozzle (See OIL NOZZLE REMOVAL/INSTALLATION [13B-MSP].)
(8)  Fuel distributor (intake manifold side and housing side) (See FUEL INJECTOR REMOVAL/INSTALLATION [13B-MSP].)
(9)  Intake manifold (See INTAKE MANIFOLD REMOVAL/INSTALLATION [13B-MSP].)
(10)  Generator (See GENERATOR REMOVAL/INSTALLATION [13B-MSP].)
(11)  Wiring harness
(12)  Oil filter (See OIL FILTER REPLACEMENT [13B-MSP].)

3.  Remove in the order indicated in the table.

4.  Install in the reverse order of removal.

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1
Metering oil pump bracket No.1
2
Metering oil pump bracket No.2
3
Eccentric shaft position sensor
4
A/C drive belt tensioner
5
Water pump pulley
6
Generator strap
7
Spark plug
8
Knock sensor
9
Oil pipe
10
Dipstick
11
Dipstick pipe


Dipstick Pipe Installation Note

Caution
•  Lubricate the new O-ring with the grease included in the O-ring packaging.

Metering Oil Pump Bracket Installation Note

1.  Tighten the metering oil pump bracket No.2 installation bolts in the order shown.

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Tightening torque
18.6—25.5 N·m {1.9—2.6 kgf·m, 13.8—18.8 ft·lbf}