NO.34 LIMITED i-stop FUNCTION OPERATION TIME [MZR 2.0 DISI i-stop]


id0103d3333900


MTX

34

LIMITED i-stop FUNCTION OPERATION TIME

DESCRIPTION
•  Frequency of which i-stop function operates is low.
•  Frequent occurrence of engine restarting other than for driving vehicle from stop.
POSSIBLE CAUSE
Main battery voltage low during i-stop function operation
•  Main battery deterioration
•  Insufficient main battery recharge while engine is running
―  Low recharge effect
•  Generator malfunction
•  Generator control malfunction
―  Battery management system malfunction
•  Power relay malfunction
•  Power drive relay malfunction
•  High electrical load from aftermarket electrical accessories
False detection of engine starting conditions
•  False detection of main battery voltage
•  False detection of A/C operation conditions
―  Malfunction of driver-side air mix actuator position sensor (false detection of MAX HOT, MAX COLD position)
―  Heater core temperature sensor (heater airflow temperature sensor) malfunction
―  Short or open circuit in wiring harness between heater core temperature sensor terminal B and climate control unit terminal 1O
―  Climate control unit malfunction
•  False detection of rear defroster operation signal
―  Climate control unit malfunction (panel switch malfunction)
•  False detection of low power brake unit load
―  Power brake unit vacuum sensor malfunction
―  Short or open circuit in wiring harness between the following terminals:
•  Power brake unit vacuum sensor terminal A—PCM terminal 1P
•  Power brake unit vacuum sensor terminal B—PCM terminal 1Q
•  Power brake unit vacuum sensor terminal C—PCM terminal 1N
―  Power brake unit malfunction (air tightness malfunction)
―  Malfunction in vacuum hose to power brake unit (damage, bad check valve)
•  False detection of i-stop system non-operation condition (operation cancellation not detected)
―  i-stop OFF switch malfunction
―  Short to ground in wiring harness between i-stop OFF switch terminal I and PCM terminal 1AV
False recognition of driver performing engine start operation
•  False recognition of depressed clutch pedal
―  Clutch stroke sensor malfunction
―  Short or open circuit in wiring harness between the following terminals:
•  Clutch stroke sensor terminal C—PCM terminal 1N
•  Clutch stroke sensor terminal D—PCM terminal 1P
•  Clutch stroke sensor terminal B—PCM terminal 1AS
•  False recognition of depressed accelerator pedal
―  APP sensor malfunction

Diagnostic procedure

STEP

INSPECTION

RESULTS

ACTION

1
Retrieve the PCM, BCM, DSC HU/CM, instrument cluster and climate control unit (full-auto air conditioner) DTCs using the M-MDS.
Are any DTCs present?
Yes
Go to the applicable DTC inspection.
No
Go to the next step.
2
Verify the condition of the i-stop warning light (amber) when the engine restarts.
Does the i-stop warning light (amber) illuminate?
Yes
Go to Step 4.
No
Go to the next step.
3*
Inspect the i-stop OFF switch.
Is there any malfunction?
Yes
Replace the i-stop OFF switch.
No
Repair or replace the wiring harness between i-stop OFF switch terminal I and PCM terminal 1AV for a possible short to ground.
4
Switch the ignition to ON.
Access the following PCM PIDs using the M-MDS when the accelerator pedal is not depressed:
•  APP1
•  APP2
Are the PID values normal?
Yes
Go to the next step.
No
Replace the APP sensor.
5*
Switch the ignition to ON.
Access the PCM PID CPP using the M-MDS.
Does the CPP PID value change according to the amount the clutch pedal is depressed?
Yes
Go to Step 7.
No
Go to the next step.
6
Inspect the clutch stroke sensor.
Is there any malfunction?
Yes
Replace the clutch stroke sensor.
No
Inspect the wiring harness between the following terminals for a short or open circuit:
•  Clutch stroke sensor terminal C—PCM terminal 1N
•  Clutch stroke sensor terminal D—PCM terminal 1P
•  Clutch stroke sensor terminal B—PCM terminal 1AS
Repair or replace the suspected wiring harness.
7
Put the vehicle in an idling-stop condition (engine stopped).
Access the PCM PID BBP using the M-MDS with the brake pedal depressed and the engine stopped.
Does the BBP PID value remain less than −45 kPa {−0.46 kgf/cm2, −6.5 psi}?
Yes
Go to Step 10.
No
Go to the next step.
8
Perform the vacuum function inspection for the power brake unit and the vacuum loss inspection.
Is there any malfunction?
Yes
Repair or replace the malfunctioning part according to the inspection results.
No
Go to the next step.
9
Inspect the power brake unit vacuum sensor.
Is there any malfunction?
Yes
Replace the power brake unit vacuum sensor.
No
Inspect the wiring harness between the following terminals for a short or open circuit:
•  Power brake unit vacuum sensor terminal A—PCM terminal 1P
•  Power brake unit vacuum sensor terminal B—PCM terminal 1Q
•  Power brake unit vacuum sensor terminal C—PCM terminal 1N
Repair or replace the suspected wiring harness.
10
Remove any non-genuine electrical accessory.
Is the frequency of the engine restarting from the i-stop off condition the same as that of another vehicle of the same model?
Yes
The system is normal.
•  Explain to the customer that the frequency of the engine restarting increases due to the effect of the non-genuine electrical accessory installed.
No
Go to the next step.
11
Inspect the main battery.
Is there any malfunction?
Yes
Go to the next step.
No
Go to Step 14.
12
Recharge the main battery.
Inspect the main battery again.
Is there any malfunction?
Yes
Replace the main battery.
No
Go to the next step.
13
Inspect the generator.
Is there any malfunction?
Yes
Repair or replace the malfunctioning part according to the inspection results.
No
Go to the next step.
14*
Switch the ignition to ON.
Access the BCM PID R_DEF_SW using the M-MDS.
Does the R_DEF_SW PID value change in conjunction with operating the defroster switch on the panel switch?
Yes
Go to the next step.
No
Replace the climate control unit.
15
Measure the voltage at the climate control unit terminal 1G when the driver-side temperature setting is MAX HOT and MAX COLD.
Is the voltage normal?
Yes
Go to Step 17.
No
Go to the next step.
16*
Inspect the driver-side air mix actuator.
Is there any malfunction?
Yes
Replace the driver-side air mix actuator.
No
Inspect the air mix actuator and linkage for sticking.
Repair or replace the malfunctioning part according to the inspection results.
17
Measure the voltage at the climate control unit terminal 1O while the engine is stopped via i-stop control.
Do the elapsed time and voltage values change?
Yes
Go to Step 19.
No
Go to the next step.
18
Inspect the heater core temperature sensor.
Is there any malfunction?
Yes
Replace the heater core temperature sensor.
No
Repair or replace the wiring harness between heater core temperature sensor terminal B and PCM terminal 1O for a possible short or open circuit.
19
Verify the heater core temperature sensor installation condition.
Is the heater core temperature sensor installation condition normal?
Yes
Replace the PCM.
No
Repair the heater core temperature sensor installation position.
20
Verify the test results.
•  If normal, return to the diagnostic index to service any additional symptoms. (See SYMPTOM DIAGNOSTIC INDEX [MZR 2.0 DISI i-stop].)
•  If a malfunction remains, inspect the related Service Information and perform the repair or diagnosis.
―  If the vehicle is repaired, troubleshooting is completed.
―  If the vehicle is not repaired or additional diagnostic information is not available, replace the PCM. (See PCM REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)


ATX

34

LIMITED i-stop FUNCTION OPERATION TIME

DESCRIPTION
•  Frequency of which i-stop function operates is low.
•  Frequent occurrence of engine restarting other than for driving vehicle from stop.
POSSIBLE CAUSE
Main battery voltage low during i-stop function operation
•  Main battery deterioration
•  Insufficient main battery recharge while engine is running
―  Low recharge effect
•  Generator malfunction
•  Generator control malfunction
―  Battery management system malfunction
•  Power relay malfunction
•  Power drive relay malfunction
•  High electrical load from aftermarket electrical accessories
False detection of engine starting conditions
•  False detection of main battery voltage
•  False detection of A/C operation conditions
―  Malfunction of driver-side air mix actuator position sensor (false detection of MAX HOT, MAX COLD position)
―  Heater core temperature sensor (heater airflow temperature sensor) malfunction
―  Short or open circuit in wiring harness between heater core temperature sensor terminal B and climate control unit terminal 1O
―  Climate control unit malfunction
•  False detection of rear defroster operation signal
―  Climate control unit malfunction (panel switch malfunction)
•  False detection of low power brake unit load
―  Power brake unit vacuum sensor malfunction
―  Short or open circuit in wiring harness between the following terminals:
•  Power brake unit vacuum sensor terminal A—PCM terminal 1P
•  Power brake unit vacuum sensor terminal B—PCM terminal 1Q
•  Power brake unit vacuum sensor terminal C—PCM terminal 1N
―  Power brake unit malfunction (air tightness malfunction)
―  Malfunction in vacuum hose to power brake unit (damage, bad check valve)
•  False detection of depressed brake pedal
―  Brake fluid pressure sensor (built-in DSC HU/CM) malfunction
•  False detection of i-stop system non-operation condition (operation cancellation not detected)
―  i-stop OFF switch malfunction
―  Short to ground in wiring harness between i-stop OFF switch terminal I and PCM terminal 1AV
False recognition of driver performing engine start operation
•  False detection of shifting
―  TR switch malfunction
―  TR switch misadjustment
―  Open or short circuit in wiring harness between TR switch and TCM terminal U
―  M range switch malfunction
―  Short to ground in wiring harness between selector lever component and TCM terminal K
•  False detection of released brake pedal
―  Brake fluid pressure sensor (built-in DSC HU/CM) malfunction
•  False recognition of depressed accelerator pedal
―  APP sensor malfunction
•  False detection of steering wheel operation
―  Steering angle sensor initialization malfunction
―  Steering angle sensor malfunction
―  Short or open circuit in wiring harness between steering angle sensor and BCM terminal 2D, 2E, 2F, 2G, 2H or 2I
Note
•  To ensure electric AT oil pump reliability, restart the engine regardless of the vehicle condition after 120 s have elapsed since the i-stop function operated.

Diagnostic procedure

STEP

INSPECTION

RESULTS

ACTION

1
Retrieve the PCM, TCM, BCM, DSC HU/CM, instrument cluster and climate control unit (full-auto air conditioner) DTCs using the M-MDS.
Are any DTCs present?
Yes
Go to the applicable DTC inspection.
No
Go to the next step.
2
Verify the condition of the i-stop warning light (amber) when the engine restarts.
Does the i-stop warning light (amber) illuminate?
Yes
Go to Step 4.
No
Go to the next step.
3*
Inspect the i-stop OFF switch.
Is there any malfunction?
Yes
Replace the i-stop OFF switch.
No
Repair or replace the wiring harness between i-stop OFF switch terminal I and PCM terminal 1AV for a possible short to ground.
4
Remove any non-genuine electrical accessory.
Is the frequency of the engine restarting from the i-stop off condition the same as that of another vehicle of the same model?
Yes
The system is normal.
•  Explain to the customer that the frequency of the engine restarting increases due to the effect of the non-genuine electrical accessory installed.
No
Go to the next step.
5
Switch the ignition to ON.
Access the following PCM PIDs using the M-MDS when the accelerator pedal is not depressed:
•  APP1
•  APP2
Are the PID values normal?
Yes
Go to the next step.
No
Replace the APP sensor.
6*
Switch the ignition to ON.
Access the TCM PID TR using the M-MDS.
Is the TR PID value changing normally according to selector lever position?
Yes
Go to Step 8.
No
Adjust the TR switch and verify the PID values again.
•  If the PID values are normal:
―  Go to the next step.
•  If the PID values are not normal:
―  TR switch misadjustment.
•  The symptom troubleshooting is completed.
7
Inspect the TR switch.
Is there any malfunction?
Yes
Replace the TR switch.
No
Repair or replace the wiring harness between TR switch and TCM terminal U for a possible open or short circuit.
8
Switch the ignition to ON.
Access the TCM PID MNL_SW using the M-MDS.
Is the PID value normal?
Yes
Go to Step 10.
No
Go to the next step.
9
Inspect the M range switch.
Is there any malfunction?
Yes
Replace the M range switch.
No
Repair or replace the wiring harness between selector lever component and TCM terminal K for a possible open or short circuit.
10
Put the vehicle in an idling-stop condition (engine stopped).
Access the PCM PID BBP using the M-MDS with the brake pedal depressed and the engine stopped.
Does the BBP PID value remain less than −45 kPa {−0.46 kgf/cm2, −6.5 psi}?
Yes
Go to Step 13.
No
Go to the next step.
11
Perform the vacuum function inspection for the power brake unit and the vacuum loss inspection.
Is there any malfunction?
Yes
Repair or replace the malfunctioning part according to the inspection results.
No
Go to the next step.
12
Inspect the power brake unit vacuum sensor.
Is there any malfunction?
Yes
Replace the power brake unit vacuum sensor.
No
Inspect the wiring harness between the following terminals for a short or open circuit:
•  Power brake unit vacuum sensor terminal A—PCM terminal 1P
•  Power brake unit vacuum sensor terminal B—PCM terminal 1Q
•  Power brake unit vacuum sensor terminal C—PCM terminal 1N
Repair or replace the suspected wiring harness.
13
Put the vehicle in i-stop.
Monitor the DSC HU/CM PID BFP using the M-MDS while the brake is depressed and held with the i-stop function operating.
Does the monitoring value change?
Yes
Brake fluid pressure sensor malfunction.
•  Replace the DSC HU/CM.
No
Go to the next step.
14
Switch the ignition to ON.
Access the EHPAS PID STEER_RATE using the M-MDS.
Is the PID value normal?
Yes
Go to Step 16.
No
Perform the initialization of the steering angle sensor and verify the PID values again.
•  If the PID values are normal:
―  Steering angle sensor initialization malfunction.
―  The symptom troubleshooting is completed.
•  If the PID values are not normal:
―  Go to the next step.
15
Inspect the steering angle sensor.
Is there any malfunction?
Yes
Replace the steering angle sensor.
No
Inspect the wiring harness between the following terminals for a short or open circuit:
•  Steering angle sensor terminal A—BCM terminal 2E
•  Steering angle sensor terminal B—BCM terminal 2H
•  Steering angle sensor terminal C—BCM terminal 2I
•  Steering angle sensor terminal D—BCM terminal 2F
•  Steering angle sensor terminal E—BCM terminal 2D
•  Steering angle sensor terminal F—BCM terminal 2G
Repair or replace the suspected wiring harness.
16
Inspect the main battery.
Is there any malfunction?
Yes
Go to the next step.
No
Go to Step 19.
17
Recharge the main battery.
Inspect the main battery again.
Is there any malfunction?
Yes
Replace the main battery.
No
Go to the next step.
18
Inspect the generator.
Is there any malfunction?
Yes
Repair or replace the malfunctioning part according to the inspection results.
No
Go to the next step.
19*
Switch the ignition to ON.
Access the BCM PID R_DEF_SW using the M-MDS.
Does the R_DEF_SW PID value change in conjunction with operating the defroster switch on the panel switch?
Yes
Go to the next step.
No
Replace the climate control unit.
20
Measure the voltage at the climate control unit terminal 1G when the driver-side temperature setting is MAX HOT and MAX COLD.
Is the voltage normal?
Yes
Go to Step 22.
No
Go to the next step.
21*
Inspect the driver-side air mix actuator.
Is there any malfunction?
Yes
Replace the driver-side air mix actuator.
No
Inspect the air mix actuator and linkage for sticking.
Repair or replace the malfunctioning part according to the inspection results.
22
Measure the voltage at the climate control unit terminal 1O while the engine is stopped via i-stop control.
Do the elapsed time and voltage values change?
Yes
Go to Step 24.
No
Go to the next step.
23
Inspect the heater core temperature sensor.
Is there any malfunction?
Yes
Replace the heater core temperature sensor.
No
Repair or replace the wiring harness between heater core temperature sensor terminal B and PCM terminal 1O for a possible short or open circuit.
24
Verify the heater core temperature sensor installation condition.
Is the heater core temperature sensor installation condition normal?
Yes
Replace the PCM.
No
Repair the heater core temperature sensor installation position.
25
Verify the test results.
•  If normal, return to the diagnostic index to service any additional symptoms. (See SYMPTOM DIAGNOSTIC INDEX [MZR 2.0 DISI i-stop].)
•  If a malfunction remains, inspect the related Service Information and perform the repair or diagnosis.
―  If the vehicle is repaired, troubleshooting is completed.
―  If the vehicle is not repaired or additional diagnostic information is not available, replace the PCM. (See PCM REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)