BLOWER MOTOR REMOVAL [MANUAL AIR CONDITIONER]

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L.H.D.

Note

•  The blower motor is located on the A/C unit as shown in the figure.

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•  Perform the work from the front passenger side in the posture shown in the figure.

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1.  Set the air intake mode to FRESH.

2.  Disconnect the negative battery cable.

3.  Remove the following parts:

(1)  Front scuff plate (See FRONT SCUFF PLATE REMOVAL/INSTALLATION.)

(2)  Front side trim (See FRONT SIDE TRIM REMOVAL/INSTALLATION.)

(3)  Upper panel (See UPPER PANEL REMOVAL/INSTALLATION.)

(4)  Shift lever knob (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)

(5)  Selector lever knob (ATX) (See AUTOMATIC TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)

(6)  Shift panel (See SHIFT PANEL REMOVAL/INSTALLATION.)

(7)  Side wall (See SIDE WALL REMOVAL/INSTALLATION.)

(8)  Console (See CONSOLE REMOVAL/INSTALLATION.)

(9)  Dashboard under cover (See DASHBOARD UNDER COVER REMOVAL/INSTALLATION.)

(10)  Glove compartment. (See GLOVE COMPARTMENT REMOVAL/INSTALLATION.)

(11)  Bonnet release lever from the lower panel (See BONNET LATCH AND RELEASE LEVER REMOVAL/INSTALLATION.)

(12)  Lower panel (See LOWER PANEL REMOVAL/INSTALLATION.)

(13)  Shower duct (See A/C UNIT REMOVAL/INSTALLATION.)

(14)  Accelerator pedal (See ACCELERATOR PEDAL REMOVAL/INSTALLATION [ZY, Z6].) (See ACCELERATOR PEDAL (APP) REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

4.  Disconnect the air intake actuator connector. (See AIR INTAKE ACTUATOR REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER].)

5.  Detach the harness clip from the blower case.

6.  Remove the screws shown in the figure and slide the blower case.

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7.  Remove the blower case.

8.  Disconnect the blower motor cooling pipe.

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9.  Install the SST (49 B061 015A) to the blower motor.

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10.  Rotate the SST (1) and align the SST hole with the align point (2) and then confirm that the SST tabs into the three set holes on the blower motor they are inserted as shown in the figure.

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11.  Press the tab (1) and rotate the blower motor (2) and push the blower motor into the A/C case slightly.

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12.  Rotate the blower motor and the blower motor connector position as shown in the figure (3) for disconnect the blower motor connector eased.

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13.  Press the tab (4) disconnect the blower motor connector as shown in the figure (5).

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14.  Remove the blower motor in the direction shown by the arrow.

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Caution

•  To prevent damage to the sirocco fan, pull the blower motor out being careful that the blower motor does not interfere with the A/C unit.

15.  Remove the blower motor with SST (49 B061 015A) by pulling it out.

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Caution

•  To prevent damage to the sirocco fan, pull the blower motor out being careful that the blower motor does not interfere with the A/C unit.

R.H.D.

Note

•  The blower motor is located on the A/C unit as shown in the figure.

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1.  Set the air intake mode to FRESH.

2.  Disconnect the negative battery cable.

3.  Remove the following parts:

(1)  Upper panel (See UPPER PANEL REMOVAL/INSTALLATION.)

(2)  Shift lever knob (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)

(3)  Selector lever knob (ATX/CVT) (See AUTOMATIC TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.) (See CVT (CONTINUOUSLY VARIABLE TRANSAXLE) SHIFT MECHANISM REMOVAL/INSTALLATION.)

(4)  Shift panel (See SHIFT PANEL REMOVAL/INSTALLATION.)

(5)  Side wall (See SIDE WALL REMOVAL/INSTALLATION.)

(6)  Console (See CONSOLE REMOVAL/INSTALLATION.)

(7)  Front scuff plate (See FRONT SCUFF PLATE REMOVAL/INSTALLATION.)

(8)  Front side trim (See FRONT SIDE TRIM REMOVAL/INSTALLATION.)

(9)  Dashboard under cover (See DASHBOARD UNDER COVER REMOVAL/INSTALLATION.)

(10)  Glove compartment (See GLOVE COMPARTMENT REMOVAL/INSTALLATION.)

(11)  Lower panel (passenger-side) (See LOWER PANEL REMOVAL/INSTALLATION.)

(12)  Bonnet release lever (See BONNET LATCH AND RELEASE LEVER REMOVAL/INSTALLATION.)

(13)  Lower panel (driver-side) (See LOWER PANEL REMOVAL/INSTALLATION.)

(14)  Shower duct (RH) (See A/C UNIT REMOVAL/INSTALLATION.)

(15)  Center panel (See CENTER PANEL REMOVAL/INSTALLATION.)

(16)  Audio unit (See AUDIO UNIT REMOVAL/INSTALLATION.)

(17)  Climate control unit (See CLIMATE CONTROL UNIT REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER].)

(18)  Driver-side air bag module (See DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION.)

(19)  Steering wheel (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION [WITHOUT ADVANCED KEYLESS ENTRY AND PUSH BUTTON START SYSTEM].) (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION [WITH ADVANCED KEYLESS ENTRY AND PUSH BUTTON START SYSTEM].)

(20)  Column cover (See COLUMN COVER REMOVAL/INSTALLATION.)

(21)  Combination switch (See COMBINATION SWITCH REMOVAL/INSTALLATION.)

(22)  Instrument cluster (See INSTRUMENT CLUSTER REMOVAL/INSTALLATION.)

(23)  Center cover (See CENTER COVER REMOVAL/INSTALLATION.)

(24)  Dashboard upper panel (See DASHBOARD UPPER PANEL REMOVAL/INSTALLATION.)

(25)  Hole cover (See HOLE COVER REMOVAL/INSTALLATION.)

(26)  Information display (See INFORMATION DISPLAY REMOVAL/INSTALLATION.)

(27)  A-pillar trim (See A-PILLAR TRIM REMOVAL/INSTALLATION.)

(28)  Ventilator grille (See VENTILATOR GRILLE REMOVAL/INSTALLATION.)

4.  Remove the passenger-side air bag module installation bolt.

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5.  Disconnect the passenger-side air bag module connector.

6.  Remove the screws and the panel of the dashboard.

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7.  Remove the dashboard wiring harness and clips.

8.  Remove the panel of the dashboard.

9.  Disconnect the air intake actuator connector. (See AIR INTAKE ACTUATOR REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER].)

10.  Detach the harness clip from the blower case.

11.  Remove the screws shown in the figure and slide the blower case.

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12.  Remove the blower case.

13.  Disconnect the blower motor cooling pipe.

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14.  Install the SST (49 B061 015A) to the blower motor.

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15.  Rotate the SST (1) and align the SST hole with the align point (2) and then confirm that the SST tabs into the three set holes on the blower motor they are inserted as shown in the figure.

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16.  Press the tab (1) and rotate the blower motor (2) and push the blower motor into the A/C case slightly.

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17.  Disconnect the blower motor connector.

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18.  Remove the blower motor in the direction shown by the arrow.

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Caution

•  To prevent damage to the sirocco fan, pull the blower motor out being careful that the blower motor does not interfere with the A/C unit.

19.  Remove the blower motor with SST (49 B061 015A) by pulling it out.

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Caution

•  To prevent damage to the sirocco fan, pull the blower motor out being careful that the blower motor does not interfere with the A/C unit.