BLOWER MOTOR INSTALLATION [MANUAL AIR CONDITIONER]

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L.H.D.

1.  Install the SST (49 B061 015A) to the blower motor.

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2.  Install the blower motor with the SST (49 B061 015A) installed, to the A/C unit.

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Caution
•  To prevent damage to the sirocco fan, install the blower motor being careful that the blower motor does not interfere with the A/C unit. Also, another person must hold the blower motor at the installation position.

3.  Rotate the blower motor with the SST until to the tab locked.

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4.  Connect the blower motor connector as shown in the figure.

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5.  Connect the blower motor cooling pipe.

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6.  Rotate the SST (49 B061 015A) in the direction shown by the arrow.

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7.  Remove the SST (49 B061 015A) from the blower motor.

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8.  Install the blower case.

Caution
•  Install the blower case while pressing the dashboard insulator, otherwise the blower case could be damaged.

9.  Install the screws shown in the figure.

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10.  Install the harness clip to the blower case.

11.  Connect the air intake actuator connector.

12.  Install the following parts:

(1)  Accelerator pedal (See ACCELERATOR PEDAL REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].) (See ACCELERATOR PEDAL REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].) (See ACCELERATOR PEDAL (APP) REMOVAL/INSTALLATION [MZ-CD 1.6].)
(2)  Shower duct (See A/C UNIT REMOVAL/INSTALLATION.)
(3)  Lower panel (See LOWER PANEL REMOVAL/INSTALLATION.)
(4)  Bonnet release lever from the lower panel (See BONNET LATCH AND RELEASE LEVER REMOVAL/INSTALLATION.)
(5)  Glove compartment (See GLOVE COMPARTMENT REMOVAL/INSTALLATION.)
(6)  Dashboard under cover (See DASHBOARD UNDER COVER REMOVAL/INSTALLATION.)
(7)  Console (See CONSOLE REMOVAL/INSTALLATION.)
(8)  Side wall (See SIDE WALL REMOVAL/INSTALLATION.)
(9)  Shift panel (See SHIFT PANEL REMOVAL/INSTALLATION.)
(10)  Selector lever knob (ATX) (See AUTOMATIC TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)
(11)  Shift lever knob (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)
(12)  Upper panel (See UPPER PANEL REMOVAL/INSTALLATION.)
(13)  Front side trim (See FRONT SIDE TRIM REMOVAL/INSTALLATION.)
(14)  Front scuff plate (See FRONT SCUFF PLATE REMOVAL/INSTALLATION.)

13.  Connect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].) (See BATTERY REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].)(See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6].)


Blower case installation note

1.  If not replacing the blower case, replace the adhesive polyurethane on the fresh-air inlet of the blower case.

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Caution
•  To adhere new polyurethane properly, be sure to remove the adhesive agent and adhesive polyurethane completely.
Note
•  If the blower case is removed or installed, the adhesive polyurethane can be damaged. Damaged adhesive polyurethane could cause abnormal noise or other malfunctions, therefore replace it.


R.H.D.

1.  Install the SST (49 B061 015A) to the blower motor.

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2.  Install the blower motor with the SST (49 B061 015A) installed, to the A/C unit.

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Caution
•  To prevent damage to the sirocco fan, install the blower motor being careful that the blower motor does not interfere with the A/C unit. Also, another person must hold the blower motor at the installation position.

3.  Rotate the blower motor with the SST until to the tab locked.

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4.  Connect the blower motor connector.

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5.  Connect the blower motor cooling pipe.

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6.  Rotate the SST (49 B061 015A) in the direction shown by the arrow.

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7.  Remove the SST (49 B061 015A) from the blower motor.

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8.  Install the blower case.

Caution
•  Install the blower case while pressing the dashboard insulator, otherwise the blower case could be damaged.

9.  Install the screws shown in the figure.

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10.  Install the harness clip to the blower case.

11.  Connect the air intake actuator connector.

12.  Install the panel of the dashboard.

13.  Install the dashboard wiring harness and clips.

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14.  Install the screws and the panel of the dashboard.

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15.  Connect the passenger-side air bag module connector.

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16.  Install the passenger-side air bag module installation bolt.

17.  Install the following parts:

(1)  Ventilator grille (See VENTILATOR GRILLE REMOVAL/INSTALLATION.)
(2)  A-pillar trim (See A-PILLAR TRIM REMOVAL/INSTALLATION.)
(3)  Information display (See INFORMATION DISPLAY REMOVAL/INSTALLATION.) (See MULTI INFORMATION DISPLAY REMOVAL/INSTALLATION.)
(4)  Hole cover (See HOLE COVER REMOVAL/INSTALLATION.)
(5)  Dashboard upper panel (See DASHBOARD UPPER PANEL REMOVAL/INSTALLATION.)
(6)  Center cover (See CENTER COVER REMOVAL/INSTALLATION.)
(7)  Instrument cluster (See INSTRUMENT CLUSTER REMOVAL/INSTALLATION.)
(8)  Combination switch (See COMBINATION SWITCH REMOVAL/INSTALLATION.)
(9)  Column cover (See COLUMN COVER REMOVAL/INSTALLATION.)
(10)  Steering wheel (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION [WITHOUT ADVANCED KEYLESS ENTRY AND PUSH BUTTON START SYSTEM].) (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION [WITH ADVANCED KEYLESS ENTRY AND PUSH BUTTON START SYSTEM].)
(11)  Driver-side air bag module (See DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION.)
(12)  Climate control unit (See CLIMATE CONTROL UNIT REMOVAL/INSTALLATION [MANUAL AIR CONDITIONER].)
(13)  Audio unit (Vehicles with audio unit) (See AUDIO UNIT REMOVAL/INSTALLATION.)
(14)  Center lower panel (Vehicles without audio unit) (See CENTER LOWER PANEL REMOVAL/INSTALLATION.)
(15)  Center panel (See CENTER PANEL REMOVAL/INSTALLATION.)
(16)  Shower duct (RH) (See A/C UNIT REMOVAL/INSTALLATION.)
(17)  Lower panel (driver-side) (See LOWER PANEL REMOVAL/INSTALLATION.)
(18)  Bonnet release lever (See BONNET LATCH AND RELEASE LEVER REMOVAL/INSTALLATION.)
(19)  Lower panel (passenger-side) (See LOWER PANEL REMOVAL/INSTALLATION.)
(20)  Glove compartment (See GLOVE COMPARTMENT REMOVAL/INSTALLATION.)
(21)  Dashboard under cover (See DASHBOARD UNDER COVER REMOVAL/INSTALLATION.)
(22)  Front side trim (See FRONT SIDE TRIM REMOVAL/INSTALLATION.)
(23)  Front scuff plate (See FRONT SCUFF PLATE REMOVAL/INSTALLATION.)
(24)  Console (See CONSOLE REMOVAL/INSTALLATION.)
(25)  Side wall (See SIDE WALL REMOVAL/INSTALLATION.)
(26)  Shift panel (See SHIFT PANEL REMOVAL/INSTALLATION.)
(27)  Selector lever knob (ATX) (See AUTOMATIC TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)
(28)  Shift lever knob (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)
(29)  Upper panel (See UPPER PANEL REMOVAL/INSTALLATION.)

18.  Connect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].) (See BATTERY REMOVAL/INSTALLATION [MZR 2.0, MZR 2.5].) (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6].) (See BATTERY REMOVAL/INSTALLATION [MZR-CD 2.2].)


Blower case installation note

1.  If not replacing the blower case, replace the adhesive polyurethane on the fresh-air inlet of the blower case.

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Caution
•  To adhere new polyurethane properly, be sure to remove the adhesive agent and adhesive polyurethane completely.
Note
•  If the blower case is removed or installed, the adhesive polyurethane can be damaged. Damaged adhesive polyurethane could cause abnormal noise or other malfunctions, therefore replace it.