HEADLINER REMOVAL/INSTALLATION

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4SD

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the following parts:

(1)  Sunroof seaming welt (with sunroof system) (See SUNROOF UNIT REMOVAL/INSTALLATION.)

(2)  A-pillar trim (See A-PILLAR TRIM REMOVAL/INSTALLATION.)

(3)  Sunvisor (See SUNVISOR REMOVAL/INSTALLATION.)

(4)  Front map light (See MAP LIGHT REMOVAL/INSTALLATION.)

(5)  Assist handle (See ASSIST HANDLE REMOVAL/INSTALLATION.)

(6)  Front scuff plate (See FRONT SCUFF PLATE REMOVAL/INSTALLATION.)

(7)  Front side trim (RH) (See FRONT SIDE TRIM REMOVAL/INSTALLATION.)

(8)  Rear scuff plate (See REAR SCUFF PLATE REMOVAL/INSTALLATION.)

(9)  Glove compartment (See GLOVE COMPARTMENT REMOVAL/INSTALLATION.)

(10)  Dashboard under cover (See DASHBOARD UNDER COVER REMOVAL/INSTALLATION.)

(11)  Passenger-side lower panel (See LOWER PANEL REMOVAL/INSTALLATION.)

(12)  B-pillar lower trim (See B-PILLAR LOWER TRIM REMOVAL/INSTALLATION.)

(13)  Adjust anchor cover (See FRONT SEAT BELT REMOVAL/INSTALLATION.)

(14)  Upper anchor installation bolt on the seat belt (See FRONT SEAT BELT REMOVAL/INSTALLATION.)

(15)  B-pillar upper trim (See B-PILLAR UPPER TRIM REMOVAL/INSTALLATION.)

(16)  Rear seat cushion (See REAR SEAT CUSHION REMOVAL/INSTALLATION.)

(17)  Rear seat side back (See REAR SEAT SIDE BACK REMOVAL/INSTALLATION.)

(18)  Tire house trim (See TIRE HOUSE TRIM REMOVAL/INSTALLATION.)

(19)  C-pillar trim (See C-PILLAR TRIM REMOVAL/INSTALLATION.)

(20)  Side wall (See SIDE WALL REMOVAL/INSTALLATION.)

(21)  CD player (with CD player) (See CD PLAYER REMOVAL.) (See CD PLAYER INSTALLATION.)

(22)  DVD/CD player (with DVD/CD player) (See DVD/CD PLAYER REMOVAL.) (See DVD/CD PLAYER INSTALLATION.)

(23)  Selector lever knob (ATX) (See AUTOMATIC TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)

(24)  Shift lever knob (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION [C66M-R].) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION [D66M-R, D66MX-R].)

(25)  Shift panel (See SHIFT PANEL REMOVAL/INSTALLATION.)

(26)  Front console box (See FRONT CONSOLE BOX REMOVAL/INSTALLATION.)

(27)  Rear console component (See REAR CONSOLE REMOVAL/INSTALLATION.)

3.  Set the selector lever component aside. (ATX) (See AUTOMATIC TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION.)

4.  Set the shift lever component aside. (MTX) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION [C66M-R].) (See MANUAL TRANSAXLE SHIFT MECHANISM REMOVAL/INSTALLATION [D66M-R, D66MX-R].)

5.  Remove the hooks in the direction of arrow shown in the figure. (with sunroof system)

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6.  Affix protective tape to the position shown in the figure.

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7.  To prevent damage to the headliner, spread a cloth at the position shown in the figure.

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8.  Remove the wiring harness clips and disconnect the connectors.

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9.  Spread hooks in the directions of arrows (1), pull the antenna feeder in the direction of arrow (2), and remove it from hooks.

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10.  Pull the antenna feeder out from the A-pillar side.

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11.  Disconnect the connectors.

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12.  Insert a remover tool into the position shown in the figure, move it in the direction of the arrow, and detach the clips.

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13.  Partially peel back the seaming welt. Take the headliner out from the opened passenger-side door opening.

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14.  Install in the reverse order of removal.

WGN

Preparation Before Servicing

Caution

•  The location of the headliner shown in the figure is installed to the roof panel using a clip via the surface fastener. If the surface fastener is peeled off or a clip is removed forcibly when removing the headliner, the headliner will be damaged. Disconnect the surface fastener using a string before removing the headliner.

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1.  Form the steel wire (approx. φ 2 mm {0.08 in}) into the shape shown in the figure and tie a string (approx. φ3 mm {0.1 in}) to the steel wire end.

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2.  To prevent the steel wire from getting caught on the headliner, wrap the position shown in the figure with protective tape.

REMOVAL

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Mark the position shown in the figure using tape to verify the position of the surface fastener.

Caution

•  When marking using tape, perform the procedure so as not to soil the headliner.

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3.  Remove the following parts:

(1)  Sunroof seaming welt (with sunroof system) (See SUNROOF UNIT REMOVAL/INSTALLATION.)

(2)  A-pillar trim (See A-PILLAR TRIM REMOVAL/INSTALLATION.)

(3)  Sunvisor (See SUNVISOR REMOVAL/INSTALLATION.)

(4)  Front map light (See MAP LIGHT REMOVAL/INSTALLATION.)

(5)  Assist handle (See ASSIST HANDLE REMOVAL/INSTALLATION.)

(6)  Front scuff plate (See FRONT SCUFF PLATE REMOVAL/INSTALLATION.)

(7)  Front side trim (RH) (with center display) (See FRONT SIDE TRIM REMOVAL/INSTALLATION.)

(8)  Rear scuff plate (See REAR SCUFF PLATE REMOVAL/INSTALLATION.)

(9)  B-pillar lower trim (See B-PILLAR LOWER TRIM REMOVAL/INSTALLATION.)

(10)  Adjust anchor cover (See FRONT SEAT BELT REMOVAL/INSTALLATION.)

(11)  Upper anchor installation bolt on the seat belt (See FRONT SEAT BELT REMOVAL/INSTALLATION.)

(12)  B-pillar upper trim (See B-PILLAR UPPER TRIM REMOVAL/INSTALLATION.)

(13)  Rear seat cushion (See REAR SEAT CUSHION REMOVAL/INSTALLATION.)

(14)  Rear seat belt lower anchor installation bolt (See REAR SEAT BELT REMOVAL/INSTALLATION.)

(15)  Trunk board (See TRUNK BOARD REMOVAL/INSTALLATION.)

(16)  Trunk side pocket (See TRUNK SIDE POCKET REMOVAL/INSTALLATION.)

(17)  Trunk end trim (See TRUNK END TRIM REMOVAL/INSTALLATION.)

(18)  Trunk side upper trim (See TRUNK SIDE UPPER TRIM REMOVAL/INSTALLATION.)

(19)  C-pillar trim (See C-PILLAR TRIM REMOVAL/INSTALLATION.)

(20)  D-pillar trim (See D-PILLAR TRIM REMOVAL/INSTALLATION.)

4.  Fold the rear seat backs.

5.  Insert a tape-wrapped flathead screwdriver into shown in the figure and remove cover in the direction of arrow. (with cargo net hook)

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6.  Remove the screw. (with cargo net hook)

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7.  Pull the cargo net upper hook in the direction of the arrow and remove it while detaching pin. (with cargo net hook)

8.  Remove the headliner cover in the direction of the arrow shown in the figure while detaching fastener A, fastener B. (without cargo net hook)

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9.  Remove the hooks in the direction of arrow shown in the figure. (with sunroof system)

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10.  Remove the wiring harness clips and disconnect the connectors.

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11.  Spread hooks in the directions of arrows (1), pull the antenna feeder in the direction of arrow (2), and remove it from hooks.

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12.  Disconnect rear washer hose B.

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13.  Disconnect the connector. (without center display)

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14.  Pull the antenna feeder and rear washer hose B in the direction of the arrow shown in the figure and pull them out.

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15.  Disconnect rear washer hose C from the joint pipe.

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16.  Disconnect the connectors.

17.  Remove wiring harness clips A and B.

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18.  Disconnect the connector.

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19.  Temporarily install the seaming welts shown in the figure to the headliner.

Caution

•  If the clips are detached without temporarily installing the seaming welts, the headliner may fall off and the part may be damaged. Before detaching the clips, temporarily install the seaming welts to prevent the headliner from falling off.

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20.  Insert a tape-wrapped flathead screwdriver into the position shown in the figure, move it in the direction of the arrow, and detach the clips.

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21.  For vehicles without the sunroof system, hook a string with the surface fastener using the following procedure.

(1)  Insert the steel wire processed for the preparation before servicing and a string between the roof panel and the headliner from area A shown in the figure.

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(2)  Move the steel wire in the direction of arrow (1) shown in the figure and pull it out of area B shown in the figure.

(3)  Insert the steel wire between the roof panel and the headliner from area C shown in the figure.

(4)  Move the steel wire in the direction of arrow (2) shown in the figure and pull it out of area D shown in the figure.

(5)  Adjust the string position so that the string contacts the surface fastener (front).

(6)  Insert the steel wire processed for the preparation before servicing and a string between the roof panel and the headliner from area E shown in the figure.

(7)  Move the steel wire in the direction of arrow (3) shown in the figure and pull it out of area F shown in the figure.

(8)  Insert the steel wire between the roof panel and the headliner from area G shown in the figure.

(9)  Move the steel wire in the direction of arrow (4) shown in the figure and pull it out of area H shown in the figure.

(10)  Adjust the string position so that the string contacts the surface fastener (rear).

22.  For vehicles with the sunroof system, hook a string to the surface fastener using the following procedure.

(1)  Insert the steel wire processed for the preparation before servicing and a string between the roof panel and the headliner from area A shown in the figure.

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(2)  Move the steel wire in the direction of arrow (1) shown in the figure and pull it out of area B shown in the figure.

(3)  Insert the steel wire between the roof panel and the headliner from area C shown in the figure.

(4)  Move the steel wire in the direction of arrow (2) shown in the figure and pull it out of area D shown in the figure.

(5)  Adjust the string position so that the string contacts the surface fastener.

23.  Pull the string in the direction of the arrow with the string end shown in the figure held and disconnect the surface fastener.

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24.  Partially peel back the seaming welts and take the headliner out from the opened liftgate.

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INSTALLATION

1.  Pull out area A of the clip for the surface fastener (roof panel side) shown in the figure using a flathead screwdriver.

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Note

•  To avoid adhering the surface fastener to the headliner before installing the headliner, pull out area A of the clip.

2.  Insert the headliner from the liftgate opening.

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3.  Press the headliner in the direction of the arrows shown in the figure and detach the clips.

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4.  Install the seaming welts shown in the figure.

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5.  Connect the connector.

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6.  Install the wiring harness clips A and B.

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7.  Connect the connectors.

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8.  Connect rear washer hose C from the joint pipe.

9.  Insert the antenna feeder and rear washer hose B in the direction of the arrow shown in the figure.

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10.  Connect the connector. (without center display)

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11.  Connect rear washer hose B.

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12.  Install the antenna feeder in the direction of the arrow shown in the figure.

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13.  Install the wiring harness clips and disconnect the connectors.

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14.  Install the hooks in the direction of arrow shown in the figure. (with sunroof system)

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15.  Press in the headliner cover in the direction of the arrow shown in the figure and install the fastener A, fastener B. (without cargo net hook)

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16.  Press in the cargo net upper hook in the direction of the arrow shown in the figure and install the pin. (with cargo net hook)

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17.  Install the screw. (with cargo net hook)

18.  Install the cover. (with cargo net hook)

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19.  Install the following parts:

(1)  D-pillar trim (See D-PILLAR TRIM REMOVAL/INSTALLATION.)

(2)  C-pillar trim (See C-PILLAR TRIM REMOVAL/INSTALLATION.)

(3)  Trunk side upper trim (See TRUNK SIDE UPPER TRIM REMOVAL/INSTALLATION.)

(4)  Trunk end trim (See TRUNK END TRIM REMOVAL/INSTALLATION.)

(5)  Trunk side pocket (See TRUNK SIDE POCKET REMOVAL/INSTALLATION.)

(6)  Trunk board (See TRUNK BOARD REMOVAL/INSTALLATION.)

(7)  Rear seat belt lower anchor installation bolt (See REAR SEAT BELT REMOVAL/INSTALLATION.)

(8)  Rear seat cushion (See REAR SEAT CUSHION REMOVAL/INSTALLATION.)

(9)  B-pillar upper trim (See B-PILLAR UPPER TRIM REMOVAL/INSTALLATION.)

(10)  Upper anchor installation bolt on the seat belt (See FRONT SEAT BELT REMOVAL/INSTALLATION.)

(11)  Adjust anchor cover (See FRONT SEAT BELT REMOVAL/INSTALLATION.)

(12)  B-pillar lower trim (See B-PILLAR LOWER TRIM REMOVAL/INSTALLATION.)

(13)  Rear scuff plate (See REAR SCUFF PLATE REMOVAL/INSTALLATION.)

(14)  Front side trim (RH) (with center display) (See FRONT SIDE TRIM REMOVAL/INSTALLATION.)

(15)  Front scuff plate (See FRONT SCUFF PLATE REMOVAL/INSTALLATION.)

(16)  Assist handle (See ASSIST HANDLE REMOVAL/INSTALLATION.)

(17)  Front map light (See MAP LIGHT REMOVAL/INSTALLATION.)

(18)  Sunvisor (See SUNVISOR REMOVAL/INSTALLATION.)

(19)  A-pillar trim (See A-PILLAR TRIM REMOVAL/INSTALLATION.)

(20)  Sunroof seaming welt (with sunroof system) (See SUNROOF UNIT REMOVAL/INSTALLATION.)

20.  Press the marked location by hand and press fit the surface fastener.

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21.  Remove the marking.

Caution

•  When removing the marking, perform the procedure so as not to soil the headliner.

22.  Move the rear seat backs to their upright positions.

23.  Connect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)